Graco 205PT-P01APT3PTPTPOPT Instructions - Parts Manual Download Page 2

Page: 2 / 32

Contents

Warnings ........................................................... 3

Configuration Number Matrix ............................... 6

Installation.......................................................... 8

Operation ........................................................... 13

Tighten Fasteners ........................................ 13
Flush the Pump Before First Use .................. 13
Start and Adjust the Pump ............................ 13
Pressure Relief Procedure............................ 14
Pump Shutdown .......................................... 14

Maintenance ...................................................... 15

Maintenance Schedule ................................. 15
Lubrication................................................... 15

Tighten Threaded Connections ..................... 15
Flushing and Storage ................................... 15

Troubleshooting.................................................. 16

Repair................................................................ 18

Disassemble the Fluid Section ...................... 18
Disassemble the Center Section ................... 19
Reassemble the Center Section.................... 19
Reassemble the Fluid Section....................... 20

Torque Instructions ............................................. 22

Notes................................................................. 23

Parts.................................................................. 24

Kits .................................................................... 27

Dimensions ........................................................ 28

Performance Charts............................................ 30

Technical Data ................................................... 31

Graco Standard ChemSafe Pump

Warranty............................................... 32

334792B

Springer Pumps, LLC
Telford, PA 18969

Tel: 866-777-6060 / Int'l: 215-949-2900

Fax: 866-777-6383 / Int'l: 215-721-1296

shop.springerpumps.com

[email protected]

Summary of Contents for 205PT-P01APT3PTPTPOPT

Page 1: ...e use use in in in European European European explosive explosive explosive atmosphere atmosphere atmosphere locations locations locations Important Important Important Safety Safety Safety Instructio...

Page 2: ...4 Pump Shutdown 14 Maintenance 15 Maintenance Schedule 15 Lubrication 15 Tighten Threaded Connections 15 Flushing and Storage 15 Troubleshooting 16 Repair 18 Disassemble the Fluid Section 18 Disassemb...

Page 3: ...de of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static...

Page 4: ...ch you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not ki...

Page 5: ...rfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUI...

Page 6: ...Valve Valve Material Material Material Fluid Fluid Fluid Covers Covers Covers and and and Manifolds Manifolds Manifolds 205PT 205PT 205PT 1 4 in PTFE P01A P01A P01A Polypropylene center with npt air...

Page 7: ...X531 npt npt npt EPDM EPDM EPDM 24X513 24X513 24X513 bspt bspt bspt 24X512 24X512 24X512 1 4 1 4 1 4 in in in PTFE PTFE PTFE npt npt npt PTFE PTFE PTFE Buna Buna Buna N N N 24X511 24X511 24X511 bspt b...

Page 8: ...ODD pump is the formation and collapse of bubbles in the pumped liquid Frequent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It m...

Page 9: ...ng feet Always mount the pump upright 4 Make sure the surface is flat and that the pump doesn t wobble 5 For ease of operation and service mount the pump so air inlet fluid inlet and fluid outlet port...

Page 10: ...ded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Check your system electrical continuity after the initial installation and...

Page 11: ...ffler U from the pump air exhaust port K 3 Install the adaptor from the kit 4 Install a grounded air exhaust hose S If a hose longer than 10 ft 3 m is required use a larger diameter hose Avoid sharp b...

Page 12: ...be adequate for most materials 3 For maximum suction lift wet and dry see Technical Data page 31 For best results always install the pump as close as possible to the material source Minimize suction...

Page 13: ...re tight Use a compatible liquid thread sealant on male threads NOTICE NOTICE NOTICE Do not overtighten fluid inlet and outlet fittings The soft plastic threads can be stripped easily 3 Place the suct...

Page 14: ...pumping and before you clean check or service the equipment 1 Shut off the air supply to the pump 2 Open the dispensing valve if used 3 Open the fluid drain valve to relieve fluid pressure Have a cont...

Page 15: ...essary Although pump use varies a general guideline is to retorque bolts every two months See Torque Instructions page 22 Flushing Flushing Flushing and and and Storage Storage Storage Flush before fl...

Page 16: ...eat or manifold Replace ball and seat Dispensing valve is clogged Relieve pressure and clear valve Pump will not cycle or cycles once and stops Diaphragm is ruptured Replace Suction line is clogged In...

Page 17: ...ls are worn or damaged Replace Fluid covers are loose Retorque Diaphragm is damaged Replace Pump leaks air externally Manifold fittings are loose Retorque Fluid covers are loose Retorque Pump leaks fl...

Page 18: ...let manifold 8 and retainer 11 6 Without scratching the inner bore use a hook to remove the outlet ball retainer 19 Remove the ball 22 and check seat 21 7 Reattach the manifold bolts 29 to keep the fl...

Page 19: ...e muffler media 15 38 into the muffler Use the new felt mufflers 15 supplied in the rebuild kit Muffler parts must be placed in the exact order shown in the illustration Use the supplied tool 46 to sc...

Page 20: ...stall the fluid covers with the top checks toward the air inlet 5 Place a belleville washer 27 with the rounded side toward the nut then a flat washer 26 on each tie bolt 24 Thread the first tie bolt...

Page 21: ...ssemble the top checks Insert the seat 21 with the chamfered side up the ball 22 and the outlet ball retainer 19 14 Carefully remove the manifold bolts 29 from the top of the fluid covers 6 keeping nu...

Page 22: ...rk the screwdriver under the lip of each cap and gently pry it off 2 Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover 3 Turn each screw by 1 2 turn or...

Page 23: ...Notes Notes Notes Notes 334792B 23 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l 215 721 1296 shop springerpumps com info springerpumps com...

Page 24: ...58 included in all Center and Fluid Section Rebuild kits 2 Follow Torque Instructions page 22 24 334792B Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l...

Page 25: ...ball outlet top PTFE 2 20 17F105 RETAINER ball inlet bottom PTFE 2 21 SEAT 4 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 22 17F214 BALL check 3 8 in 4 pack PTFE 1 24 17F...

Page 26: ...Rebuild Kit sold separately See Kits page 27 for the correct kit for your pump Parts included in Center Section Rebuild Kit 17F112 sold separately 26 334792B Springer Pumps LLC Telford PA 18969 Tel 86...

Page 27: ...or Motor Motor Assembly Assembly Assembly Kit Kit Kit 17F596 17F596 17F596 Kit Includes Ref Ref Ref Description Description Description Qty Qty Qty 2 Main Sleeve Assembly 1 4 Center Sleeve Assembly 2...

Page 28: ...in 113 mm C C C 2 7 in 69 mm D D D 5 5 in 139 mm Ref Ref Ref US US US Metric Metric Metric E E E 4 2 in 107 mm F F F 6 5 in 166 mm G G G 3 3 in 83 mm 28 334792B Springer Pumps LLC Telford PA 18969 Tel...

Page 29: ...H H 2 5 in 64 mm J J J 2 8 in 70 mm K K K hole hole hole diameter diameter diameter 0 3 in 7 mm 334792B 29 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int...

Page 30: ...MPa 2 8 bar Air Air Air Consumption Consumption Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How to to to Read Read Read the the the C...

Page 31: ...tion of the fluid inside or outside of the pump Running the pump at temperatures below freezing may accelerate the wear of the elastomer components in the pump 32 F 0 C Air consumption at maximum flow...

Page 32: ...S DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICUL...

Search results

Summary of Contents for 205PT-P01APT3PTPTPOPT

Reviews:

Related manuals for 205PT-P01APT3PTPTPOPT

Brands by name

Popular brands

Graco 205PT-P01APT3PTPTPOPT, Instructions - Parts Manual

Search results

Summary of Contents for 205PT-P01APT3PTPTPOPT

Reviews:

Related manuals for 205PT-P01APT3PTPTPOPT

Brands by name

Popular brands