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Service

Problem:
Lubricant continues to flow with the gun-handle re-
leased.

Solution: (See Parts Drawing on page 7)

1.

Unscrew the extension (1) from the adapter (15).

2.

Unscrew the retainer (8).

3.

Remove the spring (7) and the ball (3).

NOTE: If you remove the adapter (15) from the gun,
be careful not to lose the other ball (3).

4.

Clean all parts, including the seat area inside the
adapter (15). Replace damaged or worn parts.

5.

Reassemble the gun. To reseat the ball (3), hold it
against the seat with a brass rod and tap with a
hammer. Screw the retainer in as far as possible,
then back it out two or three full turns.

Problem:
The action of the gun-handle is soft or spongy when
pumped.

Solution: (See Parts Drawing on page 7)

CAUTION

To avoid damaging the reservoir tube (19) 

Do not

use a wrench to hold it.

1.

Hold the reservoir tube (19) and unscrew the valve
head (24).

2.

Unscrew the ball seat (16) and remove the ball (3)
and gasket (22*).

3.

Clean and inspect all parts. Replace damaged or
worn parts.

4.

Reassemble the gun.

Problem:
Grease leaks around the top of the piston.

Solution:

1.

Remove the cotter pin (4) and pivot pin (11).

2.

Swing the gun-handle (12) outward. Remove the
piston (17).

3.

Clean and inspect all parts. Replace worn or
damaged parts.

4.

Install a new o–ring (10*) on the piston and re-
assemble the gun.

Summary of Contents for 203-697 E Series

Page 1: ...ings and information READ AND KEEP FOR REFERENCE Detachable type LUBRICATOR GUN 10 000 psi 700 bar Maximum Delivery Pressure Model 203 697 Series E 3 5 oz 100 gram reservoir capacity GRACO INC P O BOX...

Page 2: ...y D This equipment is for professional use only D Read all instruction manuals tags and labels before operating the equipment D Use the equipment only for its intended purpose If you are not sure call...

Page 3: ...p or deflect leaks with your hand body glove or rag D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damaged parts immediately...

Page 4: ...straight off Make sure that you twist the coupler while re moving it Operating the Gun 1 Wipe clean the coupler A and the grease fitting on the part you are lubricating 2 Connect the coupler and fitti...

Page 5: ...5 306 460 Notes...

Page 6: ...as far as possible then back it out two or three full turns Problem The action of the gun handle is soft or spongy when pumped Solution See Parts Drawing on page 7 CAUTION To avoid damaging the reser...

Page 7: ...2 O RING 1 10 158 486 O RING 1 11 160 052 PIN pivot 2 12 160 055 HANDLE booster valve 1 13 160 056 CLEVIS 1 14 160 058 PACKING o ring retainer 1 Ref No Part No Description Qty 15 160 059 ADAPTER outle...

Page 8: ...may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY O...

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