Installation
8
3A5266D
Air and Fluid Line Accessories
Refer to F
IG
. 1 and F
IG
. 2, pages 5 and 6, for the follow-
ing instructions.
Install the air line accessories in the order shown in F
IG
.
1 and F
IG
. 2, pages 5 and 6.
1.
Install an air line filter (B1) to remove harmful dirt
and contaminants from the compressed air supply
2.
Install the air regulator (B2) to control pressure.
3.
Install an air line lubricator (B3) to lubricate the air
cylinder.
4.
Install a bleed-type master air valve (F) to relieve air
trapped between it and the pump. Install the valve in
a location that is easily accessible and located
downstream of the air regulator.
5.
Install the(3-way) air solenoid valve (C) for control of
the pump strokes.
6.
Connect the vent valve (M).
-
Pneumatic Vent Valve
Connect the air powered vent valve to the pump
supply air (A1).
a. Install a t-fitting (P) at the pump inlet.
b. Install a hose between the t-fitting and vent
valve.
-
Electric Vent Valve
Connect to pump air control valve power.
a. Install a DIN connector into the vent valve.
b. Connect the leads to the controller output that
signals the pump to turn on.
7.
To use the air regulator reading to determine the
fluid output pressure, multiply the ratio of the pump
(40:1) by the air pressure shown on the regulator
gauge; i.e., 40 psi x 40 = 1600 psi (2.75 bar x 40 =
110 bar; 0.27 MPa, x 40 = 10.8 MPa).
8.
Limit the air pressure to the pump so that no air line
or fluid line component or accessory is over pressur-
ized.
Electric Vent Valve Kit 129713
Grease Models 17T193 and 17T194; Oil
Models 17T195 and 17T196
1.
Stop pump. Relieve pressure. See
Pressure Relief
Procedure
, page 11.
2.
Disconnect air line from pump.
3.
Remove plug (57) from pump base (2) (F
IG
. 5).
4.
Install valve cartridge (68) in pump base (F
IG
. 5).
Torque coil nut (a) to 4 to 5 ft-lbs (5.42 to 6.78 N•m).
Torque cartridge nut (b) to 16 to 20 ft-lbs (21.69 to
27.12 N•m).
Trapped air can cause the pump to cycle unexpect-
edly, which could result in serious injury from splash-
ing or moving parts. An air shut off valve (bleed-type
master air valve) is required for the system to protect
you from injury when you are adjusting or repairing
the pump. The air bleed device relieves air trapped
between it and pump after the air supply is shut off.
The maximum working pressure of each component
in the system may not be the same. To reduce the risk
of over-pressurizing any part of the system, know the
maximum working pressure rating of each component
and its connected components. Never exceed the
maximum working pressure of the lowest rated com-
ponents connected to a particular pump.
F
IG
. 5
57
68
a
b
