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Operating Instructions

SECUTEST

SII

Test Instrument for DIN VDE 0701, 0702 and 0751

3-349-223-03

8/11.05

Summary of Contents for SECUTEST SII

Page 1: ...Operating Instructions SECUTEST SII Test Instrument for DIN VDE 0701 0702 and 0751 3 349 223 03 8 11 05 ...

Page 2: ...on 6xx Note Contact problems with exposed conductive parts when using the standard probe with test tip In order to assure good contact surface coatings must be removed from devices under test with special tools at a suitable location so that the surface has a metallic shine The tip of the test probe is not suitable for scratching away paint because this may impair its coating and or mechanical str...

Page 3: ...bes other than those specified above Cables plugged into jacks 4 and 5 must be short circuited in order to perform the probe test either by plugging the cable ends together or by means of a conductive surface at the device under test 4 wire measurement Remove any corrosion from the device under test Data Security Measurement data report data and user entries are stored to RAM at the SECUTEST PSI p...

Page 4: ...ements 16 9 1 Measuring Protective Conductor Resistance 16 9 2 Insulation Resistance RISO 17 9 3 Measuring Leakage Current 19 9 3 1 Contact Current IContact probe current housing leakage current 19 9 3 2 Residual Current ΔI 19 9 3 3 Device Leakage Current IDL per DIN VDE 0751 19 9 4 Equivalent Leakage Current 20 9 5 Probe Voltage Uprobe Max 300 V 21 9 6 Alternating Direct Voltage UAC DC Max 253 V ...

Page 5: ... 40 17 RS 232 Interface 43 17 1 Transmission of Measurement Results to the SECUTEST PSI 43 17 2 PC Connection 43 17 2 1 Software Evaluation of Measurement Results 43 17 2 2 Instrument Control via Interface Commands 43 17 3 Interface Configuration and Protocol 43 18 Appendix 44 18 1 Evaluation of Measured Values for Individual Measurements as well as for Calculated Quantities 44 18 2 Index 45 19 Ma...

Page 6: ... Measuring and control instruments Voltage generation devices Electric tools Electric heating devices Electric motor devices Lamps Devices for entertain ment electronics information and commu nications technology Cable reels extension and connection leads Data processing and office equipment Electrical medical de vices application parts Individual Measurements per Regulation Test current A DIN VDE...

Page 7: ...uivalent leakage current Equivalent leakage current PROBE connected to protective conductor to L N Equivalent device leakage current PROBE open protective conductor to L N Contact current mea surement for absence of voltage Contact current mea surement for absence of voltage Probe to PE Protective con ductor to PE Device leak age current during opera tion Protective con ductor inter rupted probe t...

Page 8: ...s etc Grip the test probe firmly for example during insertion into a jack socket Tensioning at the coil cord may otherwise cause the test probe to snap back resulting in possible injury Measuring of insulation resistance equivalent leakage current The test is conducted with up to 500 V with a current limit of I 10 mA However when touching the terminals L or N you will get an electric shock which i...

Page 9: ...ct the phase conductor the neutral conductor and the protective conductor The adapter socket has three permanently attached cables and is included with the KS13 cable set Attention If connection is not possible via an earthing contact outlet Shut down mains power first Then connect the cables from the coupling socket to the mains using pick off clips in accordance with the diagram Disconnection fr...

Page 10: ... be performed 4 1 2 Manual or Automatic Operating Sequences Depending upon selections made in the setup menu selector switch in the Auto position the next measurement is started automatically after the current measurement has been completed or can only be started after manual acknowledgement The integrated online instructions are adequate for most tests and measurements However the contents of the...

Page 11: ...with the Setup Limit Values menu selector switch in the VDE position but changes can only be made which result in even stricter testing than is required by the respective standard Newly entered limit values become effective immediately However these are only stored to memory permanently after activating the Store function in the Setup menu for the respective standard If the limit values set forth ...

Page 12: ...and the DUT may pass the test Examples If the insulation resistance test is failed or if interference suppression capacitors have been replaced equivalent leakage current measurement must be performed on DUTs with heating elements in accordance with DIN VDE 0702 The test is failed by a DUT with 300 kW with deactivated classification function _ but it is passed with activated classification functio...

Page 13: ...an medical device ordinance MPG German medial product law MSELV Medical safety extra low voltage N Neutral conductor NC Normal conditions P Active power PA Functional earth equipotential bonding R Resistance only with feature F01 RISO R ISO Insulation resistance R ISO APP PE Insulation resistance application part to PE R ISO INT CARD Insulation resistance intracardiac application at the heart R IS...

Page 14: ...s with safety class II safety class I is recog nized by the test instrument If this is the case switch from safety class I to safety class II in the initial menu If the test instrument is unable to automatically recognize how the DUT has been connected the recommended connection setup should be double checked and determined manually if necessary Position the cursor at the second line in the start ...

Page 15: ...tion available upon request Test Sequence Settings x function activated deactivated Single fault If the single fault condition has been activated the test is interrupted as a failure as soon as an error occurs Auto Class PSI Test results passed or failed for the various selector switch positions are automatically assigned to the 8 statistics channels inc Service Error Measurement results are compe...

Page 16: ...ing socket for extension cables Connecting Safety Class I Devices to the Test Socket When the DUT is connected resistance is measured between the protec tive conductor terminal at the test socket or at the PE jack and the probe connection at the DUT contact with conductive parts of the housing In order to measure protective conductor resistance contact a conductive part of the housing with the pro...

Page 17: ...ay not exceed 1 Ω for permanently connected data processing systems DIN VDE 0701 part 240 2 Total protective conductor resistance max 1 Ω 9 2 Insulation Resistance RISO Definition Safety Class I Insulation resistance is measured between short circuited mains terminals and the protective conductor Safety Classes II and III Insulation resistance is measured between short circuited mains terminals an...

Page 18: ... heating power 3 kW and RISO 0 3 MΩ leakage current measurement required Notes Concerning Test Standard 0702 If the measured value is less than 0 3 MΩ for safety class I devices which include a heating element equivalent leakage current must be measured as described in chapter 9 4 on page 20 and this test must be passed The same applies to mains powered safety class II electronic devices if the re...

Page 19: ...hich flow via the L and N conduc tors at the device mains connection also known as differential current Residual current is practically identical to fault current in the event of an error Fault current Current which is caused by an insulation defect and which flows via the defective point Attention Residual current also includes contact current 9 3 3 Device Leakage Current IDL per DIN VDE 0751 Dev...

Page 20: ...rams included with the online help for connection instructions Connection Exception for Permanently Installed Safety Class I Devices Current is measured between the probe with which the L and N conduc tors must be contacted and the protective conductor terminal PE at the device under test for permanently installed safety class I devices under test Attention Disconnect mains power before connecting...

Page 21: ...I EL measurement and start Equivalent leakage current is measured between short circuited N and L and the protective conductor PE Measuring circuit resistance is equal to 2 kΩ for VDE 0701 0702 for simulation of mean body resistance of a human being Equivalent Device Leakage Current IEDL for VDE 0751 1 K Select the I EDL measurement and start Equivalent device leakage current is measured between s...

Page 22: ...F01 Resistance of up to 150 kΩ can be measured between the PE 1 and N 2 connector jacks Select the R measurement and start 9 8 Measurements with Accessories feature F01 9 8 1 Alternating Current IZ with Clip On Transformer feature F01 Connection Alternating current can be measured in two measuring ranges 1 mA 10 A 1 A 100 A with a clip on current voltage transformer connected to the N 2 and L 3 ja...

Page 23: ... setup menu Zero Balancing Sensor cable resistance can be compensated with this function Short circuit the ends of the sensor leads and determine resistance as shown below Zero Balancing The determined value can be stored directly key or changed first The data entry menu is opened with the key Change the measured value manually with the help of the and keys Press the key in order to acknowledge th...

Page 24: ...es the following measurements Voltage U LN between the L and N conductors Residual current ΔI corresponds to fault current between L and N Load current IL Active power P Apparent power S calculated Power factor PF cos ϕ calculated display 10 W Electrical energy W On time t for UL N at the socket 21 The following values are also displayed for all selector switch positions except MENU after the func...

Page 25: ... test is recognized automati cally by the test instrument A message appears at the display 9 and the function test is disabled If the lamp blinks 15 line voltage can be switched to the test socket with the key 14 and the measurement can be started If the lamp 15 is lit continuously line voltage is present at the test socket The test socket can be rendered voltage free with the key 14 or the functi...

Page 26: ...ame order assuming that the device under test has been properly connected and the mains connection test has been passed The test sequence can be run step by step with manual activation of each subsequent step if this function has been specified or automatically Step by step manual operation can be selected if Manual Sequence has been activated under Sequence in the setup menu in the initial window...

Page 27: ...ed via the setup parameter in the initial program window for the respective regulation Select the Sequence menu and acknowledge Select a parameter acknowledge change and acknowledge the change General Parameters Visual inspection This menu appears at the very beginning of the test sequence Manual sequence Each test step must be acknowledged with the key see test sequence in chapter 8 on page 15 re...

Page 28: ...equivalent leakage current apply for mains powered electronic devices per DIN VDE 0701 part 200 Devices with single phase power supply 1 mA Devices with multi phase power supply 0 5 mA Check connection parameters and start test To Socket This is the default setting Refer to chapter 7 on page 14 for other types of connection Class If the test instrument is equipped with features B00 01 or 03 and if...

Page 29: ...only run if it has been activated in the initial program window or in the Setup menu under Sequence Switch line voltage to test socket start function test Start function test Safety Class I only Contact all exposed conductive parts with the probe The test can be repeated as often as desired for various protective conductor parts with the manual sequence If it is not clear whether or not all expose...

Page 30: ...r interconnected safety class II devices all exposed conductive parts Connecting the Device Under Test Connect the test instrument and the DUT as described below Connect both devices to separate mains outlets The outlets to which the test instrument and the safety class I DUT are connected must share a common protective conductor Or connect the test instrument to the mains and the DUT to the test ...

Page 31: ... if it has been activated in the initial program window or in the Setup menu under Sequence Switch line voltage to test socket start function test Start function test IL OK Switch line voltage to test socket start measurement Reverse mains polarity perform measurement again Yes Contact all exposed conductive parts with the probe The test can be repeated as often as desired for various protective c...

Page 32: ...arameters and start test To Socket This is the default setting Refer to chapter 7 on page 14 for other types of connection Class If the test instrument is equipped with features B00 01 or 03 and if the DUT has been connected to the test socket safety class recognition is performed SC I or SC II Otherwise the safety class must be specified manually Ext Cable x Extension cables or connector cables w...

Page 33: ...t OK Framed with dashed line The test is only run if it has been activat ed in the initial program window or in the Setup menu under Sequence Switch line voltage to test socket start function test Contact all exposed conductive parts with the probe Start function test Switch DUT on IL OK RISO OK Yes No RISO and IL OK Yes IL OK RISO and IL OK Yes No Residual current contact current direct or equiva...

Page 34: ...ng for cables longer than 5 m is thus advisable see also limit values on page 17 Note The EL1 accessory adapter is required for testing for short circuiting and interruption of single phase extension cables Connecting the Extension Cable or the Multiple Outlet Note The keys in the adapter s handle have no function Performing the Test Connect the extension cable to the EL1 adapter as shown in the f...

Page 35: ...appear in the line Ext Cable X WITH EL1 Manual sequence must be selected A visual inspection must always be performed It may thus be necessary to unreel the cable from its drum or reel Protective conductor resistance measurement Contact the first outlet with the EL1 adapter Each time you are ready to contact the next outlet press the key to repeat the test After measurement has been completed for ...

Page 36: ...voltage range Check connection parameters and start test To Socket This is the default setting Refer to chapter 7 on page 14 for other types of connection Class If the test instrument is equipped with features B00 01 or 03 and if the DUT has been connected to the test socket safety class recognition is performed SC I or SC II In all other cases or if it is not clear whether or not all exposed cond...

Page 37: ...t all possible Switch line voltage to test socket start function test Start function test IEDL ΔI Contact all exposed conductive parts with the probe The test can be repeated as often as desired for various protective conductor parts with the manual sequence If it is not clear whether or not all exposed conductive parts are connected to one another or to the protective conductor testing can be per...

Page 38: ...rmine the test sequence Example ID number 037890sk3r Test sequence number 03 is executed Test sequence 03 is the test sequence which appears at the third position from the top of the list If this number does not exist the default sequence is executed 3 Executed test sequences are stored to memory at the instrument as test results The test results can also be displayed at a later point in time with...

Page 39: ...e Only printers disposing of the ASCII type font are suitable for use Connecting a Centronics Printer Connect the test instrument to a Cen tronics printer via the RS 232 port with the help of the DA II adapter The PSI module may not be connected You can shift to the Report menu from any of the displayed test results 1st page with the help of the key Measurement results for the current test can be ...

Page 40: ... 10 rdg 10 d 10 rdg 10d Equivalent Leakage Current IEL or IDL 0 00 21 00 mA 10 μA 230 V 20 10 3 5 mA 72 kΩ 1 2 kΩ 5 5 rdg 10 d 2 5 rdg 5 d 10 d 253 V cont 20 1 120 0 mA 100 μA Equivalent Patient Leakage Current IEPL 0 0 310 0 μA 100 nA 230 V 20 10 3 5 mA 72 kΩ 1 kΩ 10 Ω 5 rdg 10 d 2 5 rdg 5 d 10 d 253 V cont 0 300 2 100 mA 1 μA 2 00 11 00 mA 10 μA Contact Current or Housing Leakage Current IProbe ...

Page 41: ...53 0 V and 0 1 V 2 5 rdg 5 d 10 d 253 V cont Low Voltage SC III 5 rdg 10 d R Resistance 0 150 0 kΩ 100 Ω 20 V 1 1 mA 1 rdg 3 d 253 V cont IClip Current with Clip On Current Voltage Transformer WZ12C 0 000 10 00 A 1 mA 1 5 MΩ 3 rdg 10 d 10 d without clip on device 253 V cont 0 100 A 1 A 1 5 MΩ 253 V cont Temp Temperature with Pt100 Pt1000 Sensor 200 50 C 1 C 20 V 1 1 mA 2 rdg 1 C 10 V cont 50 1 300...

Page 42: ...tandard instrument approx 4 0 kg Protection Housing IP 40 Terminals IP 20 per DIN VDE 0470 part 1 EN 60529 Extract from table on the significance of IP codes RS 232 Interface Type RS 232C serial per DIN 19241 Configuration 9600 N 8 1 Connection 9 pin subminiature socket connector Interference Emission Class EN 55022 B Interference Immunity Test value Feature EN 61000 4 2 Contact atmos 4 kV 8 kV A ...

Page 43: ...re programs such as PC doc WORD ACCESS or PS3 allow for easy generation of measuring and test reports as well as archiving of measured data 17 2 2 Instrument Control via Interface Commands All key functions included with the SECUTEST SII can be simulated with the help of interface protocols and the following parameters can be queried Type of measurement and measuring range Test setup Measurement s...

Page 44: ...en activated in the setup switch position under include service error Tables for the calculation of minimum display values for insulation resistance and maximum display values for protective conductor resistance equivalent leakage current probe current and residual current in consideration of device measuring error 1 Depending upon resolution RISO MΩ RPE Ω Limit Value Minimum Display Value Limit V...

Page 45: ...easurements 16 Insulation Resistance 6 17 Insulation Resistance Limit Values 18 Interface 43 IT Network 15 L Limit Values 15 M Mains Connection Errors 10 Mains Power Outlet 9 Mains Wait 15 Manual Sequence 27 Measurements with Accessories 22 Measuring Error 44 Modem 15 O Online Help 10 P Patient Leakage Current 6 Periodic Testing 6 Polarity Reversal 27 Printer Adapter 39 Probe Voltage Uprobe 21 Pro...

Page 46: ...device is not subject to the RoHS directive We identify our electrical and electronic devices as of August 2005 in accordance with WEEE 2002 96 EG and ElektroG with the symbol shown to the right per DIN EN 50419 These devices may not be disposed with the trash Please contact our service department regarding the return of old devices 20 Repair and Replacement Parts Service DKD Calibration Laborator...

Page 47: ...logy from test reports and factory calibration certificates right on up to DKD calibration certificates Our spectrum of offerings is rounded out with free test equip ment management Our service department includes an on site DKD calibration bench If errors are discovered during calibration our specialized personnel are capable of completing repairs using original replacement parts As a full servic...

Page 48: ... change without notice PDF version available from the Internet GOSSEN METRAWATT GMBH Thomas Mann Str 16 20 90471 Nürnberg Germany Phone 49 0 911 8602 0 Fax 49 0 911 8602 669 E mail info gossenmetrawatt com www gossenmetrawatt com ...

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