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GORMAN-RUPP 62-1/2E13-4A084 Technical Manual Download Page 33

SECTION

Group

SECTION

IV Special Tools, Test and Support

Equipment for Organizational
Maintenance (Not Applicable)

V Repair Parts for DS and GS

Maintenance

01 Control Panel and Sender Unit
02 Battery Box Assembly
03 Muffler and Exhaust Primer
04 Pump Assembly
05 Fuel Tank, Skid and Engine

Bracket

VI Special Tools, Test and Support

Equipment for DS and GS
Maintenance (Nonapplicable)

VII Federal Stock Numbers and

Reference Numbers

INDEX

i i i

Summary of Contents for 62-1/2E13-4A084

Page 1: ...RATOR ORGANIZATIONAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR JUMP CENTRIFUGAL WATER 200 GPM GORMAN RUPP CO MODEL 62 1 2E13 4A084 FSN 43...

Page 2: ...a l t o m e t a l c o n t a c t b e t w e e n f i l l i n g a p p a r a t u s a n d f u e l t a n k t o p r e v e n t a s p a r k f r o m b e i n g c a u s e d b y s t a t i c e l e c t r DURING OPERA...

Page 3: ...electrolyte with a specific gravity of 1 280 Do NOT use a tropical electrolyte which will reduce battery reserve capacity Page 2 6 Paragraph 2 15 add f f Increase battery PMCS frequency Use distilled...

Page 4: ...PIN 008477 005...

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Page 31: ...acking equipment Inspecting and servicing equipment Installation of separately packed components Installation or setting up instructions Movement to new worksite Dismantling for movement Reinstallatio...

Page 32: ...stallation of major components General Pump Engine Overhaul instructions General Centrifugal pump PARTS LIST General Parts identification Federal manufacturers codes Basic Issue Items Maintenance Allo...

Page 33: ...r Parts for DS and GS Maintenance 01 Control Panel and Sender Unit 02 Battery Box Assembly 03 Muffler and Exhaust Primer 04 Pump Assembly 05 Fuel Tank Skid and Engine Bracket VI Special Tools Test and...

Page 34: ...ontrol panel electrical schematic diagram Control panel removal and installation Control panel disassembly and reassembly Electrical sending unit removal and installati Battery box disassembly and rea...

Page 35: ...Figure 1 1 Centrifugal pump model 62 1 2E13 4A084 left rear three quarter view v...

Page 36: ......

Page 37: ...esigned to pump fresh water at a rate of 200 gpm gallons per minute at 300 ft tdh feet total engine used with the pump is a Military Standard dynamic head The pump and engine are skid mounted type FSN...

Page 38: ...ANUAL TM 5 2805 259 14 24P 2 Performance plate The performance plate pro vides performance characteristics of the pump 3 Pump plate Manufacturer German Rupp Company Model Serial No 62 1 2E13 4A084 b T...

Page 39: ...testing make especially sure that all bolts on gasket joints are tight in order to prevent pump leakage c Set the RUN STOP switch in the STOP position to prevent starting and manually rotate the start...

Page 40: ...hes operator crew or maintenance personnel sufficient information about various controls and instruments for proper operation of the centrifugal b Connect the suction line to the intake port and the d...

Page 41: ...Figure 2 2 Figure 2 2 2 3...

Page 42: ...he pump has been pumping liquids containing a considerable amount of solids refer to figure 3 11 and drain the volute casing and flush with clean water c Perform the necessary daily preventive mainte...

Page 43: ...ING SHOULD OCCUR WITHIN TWO MINUTES LESS TIME SHOULD BE REQUIRED IF PUMP HAS LESS SUCTION LIFT RUN ENGINE AT FULL GOVERNED SPEED UNTIL A SPRAY OF WATER IS EJECTED FROM THE EXHAUST PRIMER AND SOUND OF...

Page 44: ...ol to proper position par 2 11 c Heat the pump body before operating and prime the pump with warm water d Keep the fuel tank full to prevent condensation of moisture and service the fuel filter regula...

Page 45: ...iency is noted which would damage the equipment if operation were con tinued All deficiencies should be corrected at the earliest opportunity 3 4 DAILY PREVENTIVE MAINTENANCE SERVICES This paragraph c...

Page 46: ...nspect for damage or leaks 3 CONTROLS AND INSTRUMENTS Inspect for damage and insecure mounting With unit operating inspect for improper operation Normal operating ranges for instruments are as follows...

Page 47: ...3 23 3 14 Figure 3 2 Quarterly preventive maintenance services 3 3...

Page 48: ...6 7 FUEL TANK Check for cracks and leaking Repair or replace if 3 18 necessary Add fuel if required 8 PRESSURE GAGE Check for cracked or broken glass disfigured or illegible dial face and for moisture...

Page 49: ...am aged or worn Suction hose faulty Suction line or strainer clogged 3 9 PUMP NOISY Probable cause Impeller loose bro ken or damaged pump bearing defective Engine bearing defective 3 10 PUMP LEAKS Pro...

Page 50: ...anel 2 Refer to figure 3 5 and disassemble the control panel as necessary to replace defective parts b Cleaning and Inspection 1 Clean all electrical parts with a cloth lightly dampened with an approv...

Page 51: ...1 2 3 4 Clean the battery box battery terminals cables and cover with a mild bicarbonate of soda solution to remove loose corrosion Remove loose paint from metal parts with a wire brush and repaint b...

Page 52: ...Figure 3 7 Battery and battery box disassembly and reassembly 3 8...

Page 53: ...ses rush past a port just beyond the restricted area of the venturi A vacuum line connects this port and a port at the top of the pump housing When the exhaust primer Figure 3 8 Muffler and exhaust pr...

Page 54: ...Figure 3 10 Fuel tank lines and fittings disassembly and reassembly 3 10...

Page 55: ...ble the fuel tank lines and fittings b Cleaning and Inspection Inspect fuel tank for cracks breaks leaking and other damage Repair or replace damaged tank Inspect the fuel hose for cracks deterioratio...

Page 56: ...on It should turn freely without binding or scraping Repair or replace pump if necessary c Installation 1 Refer to figure 3 11 and install the pump 2 Install the control panel par 3 12 3 2 1 ENGINE a...

Page 57: ...bled impeller shaft 44 bearing 48 and seal 46 Pull straight out on the bracket so that the splines of the impeller shaft will disengage the splined coupling 53 secured to the engine Remove the retaini...

Page 58: ...he lapped face is not marred Install the ring until it bottoms in the bore A marred face or an im 7 8 9 properly seated stationary ring will result in a leak when the pump is restored to service Lubri...

Page 59: ...Figure 3 13 Centrifugal pump exploded view 3 15...

Page 60: ...Figure 3 14 Cross sectional view showing seal and impeller installation 3 16...

Page 61: ...p e r a t i n g s u p p l i e s r e q u i r e d f o r i n i t i a l o p e r a t i o n A 3 Explanation of Columns The following provides an explanation of list o f B a s i c I s s u e I t e m s S e c...

Page 62: ...item upon which the allowances are based e g ft ca pr etc e Quantity Incorporated in Unit Column 5 This column indi cates the quantity of the item used in the functional group or the assembly group A...

Page 63: ...qu column indicates the 8 hours of operation f _ Notes Column quantity of each maintenance or operating supply itial operation of the equipment ired for 8 Hours Operation Column 5 This estimated quant...

Page 64: ...FACTURER OR DEPOT INSTALLED Pc 7520 559 9618 Case Cotton Duck Maintenance and Operating Equipment Manua 1s EA 1 DEPARTMENT OF THE ARMY OPERA TOR ORGANIZATIONAL DIRECT AND GENERAL SUPPORT MAINTE NANCE...

Page 65: ...n c e f u n c t i o n B 2 E x p l a n a t i o n o f C o l u m n s i n a G r o u p N u m b e r C o l u m n 1 S e c t i o n I I T h e f u n c t i o n a l g r o u p i s a n u m e r i c a l g r o u p s e...

Page 66: ...to detect and adjust any discrepancy in the accuracy of the instrument being compared with the certified standard INSTALL To set up for use in an operational environment such as an emplacement site or...

Page 67: ...mns in Section IV a Reference Code This column consists of two letters separated by a dash both of which are references to Section II The first letter references column 5 and the second letter referen...

Page 68: ...SECTION II SECTION II B 4...

Page 69: ...SECTION III SECTION III A 5...

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Page 71: ...SECTION II B 5...

Page 72: ...SECTION II B 6...

Page 73: ...SECTION II B 7...

Page 74: ...SECTION III TM 5 2805 259 14 B 8...

Page 75: ...SECTION IV REFERENCE CODE B F B 1 C 1 D D REMARKS Hydrostatic Test of tank for lea Repair Repair Adjust by welding or straighten by welding clearance with shims ks ing B 9...

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Page 77: ...a i r P a r t s S e c t i o n I I I A l i s t o f r e p a i r p a r t s a u t h o r i z e d for the performance of maintenance at the organizational level in figure and item number sequence c Special...

Page 78: ...ce purposes because the combat or military essentiality of the end item dictates that a minimum quantity be available in the supply system Repair parts which are not procured or stocked but are to be...

Page 79: ...to depot supply l e v e l 2 Maintenance Code Indicates the lowest category of m a i n t e n a n c e a u t h o r i z e d t o i n s t a l l t h e l i s t e d i t e m The maintenance codes are Code Expl...

Page 80: ...ed under major assemblies The abbre v i a t i o n w e when used as a part of the nomenclature indicates the Federal stock number includes all armament equipment accessories and repair parts issued wit...

Page 81: ...o allowances will be limited as f o l l o w s N o c h a n g e i n t h e r a n g e o f i t e m s i s a u t h o r i z e d I f additional items are considered necessary recommendation should be forwarded...

Page 82: ...n the allowance column i Illustration This column is divided as follows 1 Figure number Indicates the figure number of the illustration in which the item is shown 2 Item number Indicates the callout n...

Page 83: ...t h e I n d e x o f F e d e r a l S t o c k N u m b e r s a n d Reference Numbers find the pertinent Federal stock number or reference number This index is in ascending FSN sequence Followed by a lis...

Page 84: ...des for Manufacturers Code 00643 25567 28520 43334 57733 79470 80204 88044 96906 97403 Manufacturer Crane Packing Co German Rupp Co Heyman Mfg Co New Departure Division of General Motors Corp Stewart...

Page 85: ...i 1 useable on cade GROUP 01 Control Panel and Sender Unit SWITCH TOGGLE SWlTCH TOGGLE BOOT SWITCH 25567 s212ti SENDER ELECTRICAL j773j 811532 GROUP 02 Battery Box Assembly BATTERY 24 VOLT CABLE BATTE...

Page 86: ...uffler and Exhaust Primer cent 5j10 122 WASHER SPRING 25567 S165 2 7283 GROUP 04 Pump Assembly 5307 998 STUD 4 I 047 53 21 GASKET 25567 632313A 2 2 5330 121 GASKET FLANGE 25567 1675M 2 2 7221 4030 122...

Page 87: ...GLE MS35058 30 96906 SWITCH TOffiLE MS350fi 29 96906 Stil TCH TOGGLE MS35059 23 96906 COVER Ij213E25t 0 97403 SCREW OVAL AN500A6 8 8044 NUT SELF LOCK MS21044N06 969o6 CONNECTOR RECEPTACLE 13213 E3549...

Page 88: ...S35338 44 96906 B X BATTERY 132 13E25 KI 97403 SCREW MACJi INE MS35206 243 96906 NUT MS2 1044Nc8 96906 PLATE PERfOfU4ANCE 13578 25567 GROUP 03 MUFFLER ANO EXHAUST PRIMER PRIMER ASS ENBLY EXHAUST 13771...

Page 89: ...226 7763 BRACKET EA I C3 24 13211 E6746 97403 GROUP 04 PIJ4P ASSEMBLY o 4030 122 2C02 HOOK CHAIN EA 2 2 2 C4 6 51563 25567 o 4320 122 9381 PLUG ASSEMBLY EA 2 2 2 C4 7 13705 25567 o 6685 168 2 947 GAG...

Page 90: ...FR CODE USABLE ON CDDE GROUP 05 FUEL TANK SKIO AND ENG 1 NE HOSE ASSEMBLY s2051 25567 EL W PIPE s2136 25567 PLIXi PIP2 s2046 25567 CAP FUEL TANK WITH GASKET NS35645 I 96906 4 IN I OF IEA E E EA EA 5 Q...

Page 91: ...GLE NS35058 2Y 96906 SWITCH TOGGLE MS35059 23 96906 COVER 13213E2580 97403 SCREW OVAL AN500A6 8 88044 NUT SELF LOCK MS21044N06 96506 CONNECTOR RECEPTACLE 1 3213E3549 97403 WIRING HARNESS 13541A 25567...

Page 92: ...35206 243 96906 C2 16 o 5310 811 3494 NUT EA 4 Q 17 MS21044NC8 969o6 20 4320 123 7111 PLATE PERFORMANCE EA 1 13578 25567 5 a 18 GROUP 03 MUFFLER AND EXHAUST PRIMER I 20 4320 122 9965 Fi lMER ASSEMBLY...

Page 93: ...ASSEMBLY CAP SCREW MS90725 58 96906 WASHER LOCK MS35338 46 96906 FIJMP ASSEMBLY 11750A 25 7 SCREW CAP MS90725 39 96906 WASHER LOCK MS35338 26 96906 HOOK CHAIN 51563 25567 PLLG ASSEMBLY 13705 25567 GA...

Page 94: ...EMBLY EA B27P171 c0643 SLEEVE SHAFT EA 11847 25567 PLATE SEAL EA 11740 25567 SEAL OI L EA NS51 001 19 96906 NUT HEXAGON EA NS51 967 8 96906 WASHER LOCK EA NS35338 46 96906 SCREW CAP EA MS 725 kO 96906...

Page 95: ...SCREW CAP EA MS90725 113 96906 NUT HEXAGON CA MS51967 8 96906 WASHER LOCK EA t s35338 46 96906 SCREW CAP MS90725 62 96506 EA LOCKWASHER EA AL06 25567 3RACKET Effil NE EA 13213E2585 97403 IC6E ASSEMBL...

Page 96: ...9 01 10 01 LEGEND TO PARTS FIGURE C1 ITEM ITEM FUNCT NAME NO GROUP CONTROL PANEL SCREW PLUG N A GAGE CONNECTOR CONNECTOR BOOT SWITCH sWITCH ITEM NAME 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 0 1 0 1 0 1 0...

Page 97: ...FIGURE NO C2 BATTERY BOX C 21...

Page 98: ...PTER COCK ELBOW FIGURE NO C3 MUFFLER LEGEND TO PARTS FIGURE C3 I T EM FUNCT ITEM NO GROUP NAME 9 03 10 03 11 03 03 13 03 14 03 15 03 16 03 NOZZLE BODY NIPPLE PIN WASHER cAP HANDLE BODY ITEM FUNCT NO G...

Page 99: ...FIGURE C4 Figure No C4 Pump C 23...

Page 100: ...FIGURE NO C5 FIGURE C5 C 24...

Page 101: ...22 9 h320 1 22 998 8320 122 9d k320 122 9 l t320 12 7111 i k320 12 0932 k320 12k 0936 20 125 8038 l 2 392 h d gpl Q R b 30 014 2b33 4730 125 7991 k730 125 7992 lg 4730 193 2709 473 1 93 6953 4730 2 8...

Page 102: ...85 I 3213E258 1321 3E25d 1321 3E2589 13213E3 49 i 1321 3E9 30 1321 3E9832 1321 3E98 8 d 13213E 7 1 1321 3E9867 2 13540 13541A 13544 13578 13705 H i 1461 J 602A 24 18 19 12 AL06 ALC8 AN500A6 8 AN960 41...

Page 103: ...tes Army Official Chief of Staff KENNETH G WICKHAM Major General United States Army The Adjutant General Distribution To be distributed in accordance with DA Form 12 25 Section I qty rqr block No 242...

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Page 106: ...TM 5 4320 249 14 TM 5 4320 249 14...

Page 107: ...it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government...

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