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GORMAN-RUPP PUMPS SUPER T6A60S-F4L, Installation, Operation, And Maintenance Manual With Parts List

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GORMAN-RUPP PUMPS SUPER T6A60S-F4L Installation, Operation, And Maintenance Manual With Parts List Download Page 29

SUPER T SERIES

OM-05514

MAINTENANCE & REPAIR

PAGE E - 2

ILLUSTRATION

PARTS PAGE

1

4

2

3

Figure 1.  Pump Model T6A60S-F4L

PARTS LIST

Pump Model T6A60S-F4L

(From S/N 1731327 Up)

If your pump serial number is followed by an “N”, your pump is 

NOT

 a standard production model. Contact

the Gorman‐Rupp Company to verify part numbers.

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

1

PUMP END ASSEMBLY

46186-481

1

2

POWER UNIT KIT

46143-035

1

3

BATTERY 12V

29331-527

REF

4

PUMP MOUNTING KIT

48157-003

1

NOT SHOWN:

WARNING DECAL

2613FE

1

G-R DECAL

GR-06

4

Summary of Contents for SUPER T6A60S-F4L

Page 1: ...05514 03 September 30 2020 GORMAN RUPP PUMPS www grpumps com e2020 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMP MODEL T6A60S F4...

Page 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Page 3: ...ing PAGE B 4 Suction Lines In Sumps PAGE B 4 Suction Line Positioning PAGE B 4 FLOAT SWITCHES PAGE B 5 Installation PAGE B 5 OPTIONAL SUBMERSIBLE TRANSDUCER PAGE B 6 DISCHARGE LINES PAGE B 7 Siphoning...

Page 4: ...End Assembly PAGE E 6 Repair Rotating Assembly PAGE E 8 Drive Assembly PAGE E 9 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY PAGE E 10 Back Cover And Wear Plate Removal PAGE E 11 Suction Check Valve Remo...

Page 5: ...uipment must be installed and operated ac cording to all national local and industry stan dards If there are any questions regarding the pump or its application which are not covered in this man ual o...

Page 6: ...s pump is equipped with an automat ic starting system and is subject to au tomatic restart Keep hands and cloth ing away from the unit to prevent injury during automatic operation Disconnect the posit...

Page 7: ...ate an internal combustion engine in an explosive atmosphere When operating internal combustion engines in an enclosed area make cer tain that exhaust fumes are piped to the outside These fumes contai...

Page 8: ...lled in a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific a...

Page 9: ...the battery Refer to the information accompanying the battery and or electrolyte solution for activation and charg ing instructions Before installing the battery clean the positive and negative cable...

Page 10: ...ll a pipe line into place by tightening the flange bolts and or cou plings Lines near the pump must be independently sup ported to avoid strain on the pump which could cause excessive vibration decrea...

Page 11: ...arry air down into the sump and air entering the suction line will re duce pump efficiency If it is necessary to position inflow close to the suc tion inlet install a baffle between the inflow and the...

Page 12: ...on hose is used it may be extended to lay along the bottom of the wet well or sump and the float can be attached to the hose above the point where it bends along the bot tom Direct the suction line to...

Page 13: ...ower the transducer into the wet well or sump do not drop it to the bottom To avoid clogging sus pend the transducer off the bottom b Be sure to provide sufficient room in the wet well or sump so that...

Page 14: ...nd a system check valve be in stalled in the discharge line to protect the pump from excessive shock pressure and reverse rota tion when it is stopped If the application involves a high discharge head...

Page 15: ...Valve Consult your Gorman Rupp distributor or contact the Gorman Rupp Company for selection of an Automatic Air Release Valve to fit your application Except in certain specific applications to preven...

Page 16: ...EVEL Figure 5 Typical Automatic Air Release Valve Installation Connect the valve outlet to a bleed line which slopes back to the wet well or sump The bleed line must be the same size as the outlet ope...

Page 17: ...he pump is securely mounted Check that the pump is properly lubri cated see LUBRICATION in MAINTENANCE AND REPAIR This pump is self priming but the pump should never be operated unless there is liquid...

Page 18: ...the AUTO START position by pressing the white MAN button on the control The Single Lightning Bolt light on the control will illu minate in conjunction with an audible alarm before the unit starts The...

Page 19: ...on A output delay time 5 30 seconds in 5 second increments h LO BAT Indicator shows battery voltage level is below 12VDC i Lo tpt Shows status of Low Tem perature Thermostat con tacts 2 LEDs a When t...

Page 20: ...The user may wish to check Setpoints Off On and Horn output A output delay times Bump ing the switch will display all of the informa tion desired NOTE One second delays in contact opening closing is a...

Page 21: ...e left closed during operation A pump which has lost prime may continue to operate without reaching prime causing dan gerous overheating and possible explo sive rupture of the pump casing Per sonnel c...

Page 22: ...a substitute which has not been specified or provided by the Gorman Rupp Company Strainer Check If a suction strainer has been shipped with the pump or installed by the user check the strainer regular...

Page 23: ...onal EPS The pump will restart automatically when the liquid rises and activates the On float switch s or On setpoint stored in the optional EPS Safety Shutdown System The unit is equipped with a safe...

Page 24: ...rs or if it has been pumping liquids con taining a large amount of solids drain the pump and flush it thoroughly with clean water To prevent large solids from clogging the drain port and pre venting t...

Page 25: ...do so may result in serious personal injury TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Not enough liquid in casing Suction check valve contaminated or damaged Air leak in suction line...

Page 26: ...scharge valve Dilute if possible Disassemble pump and check bearing s PUMP CLOGS FREQUENTLY Discharge flow too slow Suction check valve or foot valve clogged or binding Liquid solution too thick Open...

Page 27: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Page 28: ...evel with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller tri...

Page 29: ...327 Up If your pump serial number is followed by an N your pump is NOT a standard production model Contact the Gorman Rupp Company to verify part numbers ITEM NO PART NAME PART NUMBER QTY 1 PUMP END A...

Page 30: ...PER T SERIES OM 05514 MAINTENANCE REPAIR PAGE E 3 ILLUSTRATION 32 31 30 29 28 16 26 17 27 25 DETAIL A 1 11 12 6 4 7 8 5 9 3 2 13 15 10 20 19 18 21 19 18 21 22 17 16 15 14 23 24 A Figure 2 Power Unit K...

Page 31: ...29332 111 1 15 FUEL PICKUP 29332 145 2 16 HOSE ASSY 46341 796 1 17 HOSE BARB 26523 333 2 18 HEX NUT D10 15991 10 19 LOCK WASHER J10 15991 10 20 FLAT WASHER K10 15991 8 21 HEX HEAD CAP SCREW B1007 159...

Page 32: ...SERIES OM 05514 MAINTENANCE REPAIR PAGE E 5 ILLUSTRATION 17 40 38 37 12 23 26 7 27 3 22 18 9 11 24 29 4 10 8 2 2 2 13 21 25 15 6 31 35 16 16 5 1 36 5 14 30 39 32 28 33 34 18 19 20 Figure 3 Pump End A...

Page 33: ...PECT COVER ASSY 42111 452 1 WARNING PLATE 2613EV 13990 1 DRIVE SCREW BM 04 03 17000 4 PRESS RELIEF VLV 26662 005 1 29 HANDLE 12354 13010 1 30 HEX HEAD CAP SCREW B0604 15991 2 31 LOCK WASHER J06 15991...

Page 34: ...4 MAINTENANCE REPAIR PAGE E 7 ILLUSTRATION 13 15 4 18 21 17 20 19 23 16 22 16 1 2 5 4 26 3 24 4 25 25 12 11 10 9 7 6 8 14 27 28 29 29 30 31 32 REPAIR ROTATING ASSEMBLY REF SEAL AREA DETAIL Figure 4 Re...

Page 35: ...BALL BEARING S616 1 14 O RING 25154 026 REF 15 IMPELLER SHAFT 38514 823 1706H 1 16 INTERMEDIATE GUARD 42381 509 24152 2 17 SHAFT KEY N0607 15990 1 18 BEARING CAP GASKET 38683 478 18000 1 19 BALL BEAR...

Page 36: ...TY 1 COUPLING KIT 48112 001 1 2 BUSHING 24131 345 1 3 COUPLING ASSEMBLY 44165 011 1 4 LOCKWASHER J06 15991 8 4 LOCKWASHER 21171 536 8 5 SOCKET HD CAPSCREW BD0606 1 2 15991 8 5 SOCKET HD CAPSCREW 22644...

Page 37: ...emoving the back cover assembly If major repair is required the piping and or power source must be disconnected The following instructions assume complete disassem bly is required Before attempting to...

Page 38: ...d two diagonally opposing locking col lars 24 Install two 1 2 13 UNC x 2 inch long screws in the tapped holes in the back cover and use them to press the back cover out of the pump casing Inspect the...

Page 39: ...drain plug With the pump end separated from the engine and the back cover 23 Figure 3 removed wedge a block of wood between the vanes of the impeller and the pump casing to prevent rotation If removed...

Page 40: ...e the stationary element and seat An alternate method of removing the stationary seal components is to remove the hardware 6 and 7 and separate the seal plate 3 and gasket 5 from the bearing housing 8...

Page 41: ...not achieved If bearing replacement is required remove the out board bearing snap ring 20 and use a bearing puller to remove the bearings from the shaft Shaft and Bearing Reassembly and Installation F...

Page 42: ...n the bearing housing bore while the I D of the sleeve should be just larger than the O D of the lip seal area of the shaft With the lip seal sleeve in place lubricate the lip seal area of the shaft a...

Page 43: ...ring 28 and lubricate it with light grease To prevent damaging the shaft sleeve O ring 14 on the shaft threads stretch the O ring over a piece of tubing 1 1 2 I D x 1 3 4 O D x 2 inches long 38 mm x...

Page 44: ...ssembly should be installed any time the old seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture fail...

Page 45: ...easured by reaching through the priming port with a feeler gauge Rotating Assembly Installation Figure 3 NOTE If the pump has been completely disassembled it is recommended that the suction check valv...

Page 46: ...sition the locking collars over the adjusting screws so the holes in the collars for the locking screws align approximately with the holes in the cover plate Loosen the back cover nuts used to press t...

Page 47: ...ate the rubber por tion of the coupling with a non petroleum based lubricant such as vegetable oil or glycerin or a sili con based lubricant such as WD40 or equivalent Do not use petroleum based lubri...

Page 48: ...he oil at this level NOTE The white reflector in the sight gauge must be posi tioned horizontally to provide proper drainage Bearings Figure 4 The bearing housing was fully lubricated when shipped fro...

Page 49: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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