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GORMAN-RUPP PUMPS Super T T6B60S-B, Installation, Operation And Maintenance Manual

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GORMAN-RUPP PUMPS Super T T6B60S-B Installation, Operation And Maintenance Manual Download Page 28

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

OM-05604

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E - 5

PARTS LIST

 Repair Rotating Assembly

1

IMPELLER

38619-016 11010

1

2

SEAL ASSEMBLY

46513-154

1

3

IMPELLER ADJ SHIM SET 5091 17090

REF

4

SHAFT SLEEVE O‐RING

25154-026

REF

5

SEAL PLATE

38272-263 10000

1

6

SEAL PLATE GASKET

10959G 20000

1

7

OIL SEAL

S1917

1

7A

OIL SEAL

S1917

1

7B

OIL SEAL

S1917

1

8

LOCK WASHER

J08 15991

4

9

HEX HD CAPSCREW

B0805-1/2 15991

4

10

BEARING HOUSING

38251-514 10000

1

11

VENTED PIPE PLUG

4823A 15079

1

12

REDUCER PIPE BUSHING AP0802 15079

1

13

AIR VENT

S1530

1

14

PIPE PLUG

P12 15079

1

15A

SIGHT GAUGE

S1471

1

15B

SIGHT GAUGE

S1471

1

16A

BRG CAVITY DRAIN PLUG P04 15079

1

16B

BRG CAVITY DRAIN PLUG P04 15079

1

17

HEX HD CAPSCREW

B0605 15991

4

18

LOCK WASHER

J06 15991

4

19

BEARING CAP

38322-430 10010

1

20

BEARING CAP GASKET

38683-473 18000

1

21

SNAP RING

24124-425

1

22

BALL BEARING

S1030

1

23

SHAFT KEY

N00612 15990

1

24

IMPELLER SHAFT

38514-818 16040

1

25

BALL BEARING

S616

1

26

DRIVE SCREW

BM#04-03 17000

2

27

S/N PLATE

2613GG 13990

1

28

BRG HOUSING O‐RING

S1676

1

29

SHIPPING PLUG

11495B 15079

2

30

ROT ASSY ADJ SHIMS

13131-3 17040

1

NOT SHOWN:

SOC HD PIPE PLUG

PC20 10009

1

ROTATION DECAL

2613M

1

INSTRUCTION TAG

6588U

1

INDICATES PARTS RECOMMENDED FOR STOCK

COMPLETE GASKET/O‐RING AND SHAFT REPAIR KITS AVAILABLE - CONSULT FACTORY.

Summary of Contents for Super T T6B60S-B

Page 1: ...ril 28 2004 Rev H 08 28 17 GORMAN RUPP PUMPS www grpumps com 2004 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T6B60S B...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...g PAGE B 4 DISCHARGE LINES PAGE B 5 Siphoning PAGE B 5 Valves PAGE B 5 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT PAGE B 7 Coupled Dri...

Page 4: ...tion Check Valve Removal PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and...

Page 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Page 6: ...Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plugs 5 Close the suction and discharge valves 6 Vent the pump slowly and cau tiously 7 Dra...

Page 7: ...entilate the area 3 Allow the pump to completely cool 4 Check the temperature before opening any covers plates gauges or plugs 5 Vent the pump slowly and cau tiously 6 Refer to instructions in this ma...

Page 8: ...n a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific applica...

Page 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Death or serio...

Page 10: ...desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation closer to t...

Page 11: ...ion pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a single sump the flow paths may interact reducin...

Page 12: ...ications less than 30 feet or 9 meters it is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some ins...

Page 13: ...casing drain plug Use caution when re moving the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve wil...

Page 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Page 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Page 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Page 17: ...o service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evapo rated Once the pump casing has been filled the pump will prime an...

Page 18: ...ails to prime within five minutes stop it and check the suction line for leaks After the pump has been primed partially close the discharge line throttling valve in order to fill the line slowly and g...

Page 19: ...sing pipe dope on the threads Block the suction line and start the pump At oper ating speed the pump should pull a vacuum of 20 inches 508 0 mm or more of mercury If it does not check for air leaks in...

Page 20: ...considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is inaccu rate Bearing temperatures can be measured ac curately by placing a con...

Page 21: ...r gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Suction check valve or foot valve clogged or binding Clea...

Page 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Page 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Page 24: ...level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller tr...

Page 25: ...OM 05604 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T6B60S B Including F FM...

Page 26: ...6 MACHINE BOLT A1014 15991 2 27 DISCHARGE FLANGE 1758 10010 1 28 HEX HD CAPSCREW B1208 15991 8 29 CLAMP BAR SCREW 31912 009 15000 1 30 CLAMP BAR 38111 004 11010 1 31 FILL COVER PLATE ASSY 42111 344 1...

Page 27: ...OM 05604 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION ASSEMBLED DRIVE END VIEW Figure 2 Repair Rotating Assembly...

Page 28: ...IR VENT S1530 1 14 PIPE PLUG P12 15079 1 15A SIGHT GAUGE S1471 1 15B SIGHT GAUGE S1471 1 16A BRG CAVITY DRAIN PLUG P04 15079 1 16B BRG CAVITY DRAIN PLUG P04 15079 1 17 HEX HD CAPSCREW B0605 15991 4 18...

Page 29: ...wing instructions assume complete disassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative...

Page 30: ...ssembly Removal Figure 2 The rotating assembly may be serviced without disconnecting the suction or discharge piping however the power source must be removed to provide clearance The impeller 1 should...

Page 31: ...aft sleeve and rotating portion of the seal off the shaft as a unit Use a pair of stiff wires with hooked ends to remove the stationary element and seat An alternate method of removing the stationary...

Page 32: ...snug slip fit into the bearing housing Replace the bearings shaft or bearing housing if the proper bearing fit is not achieved If bearing replacement is required remove the out board bearing snap ring...

Page 33: ...n the shaft with the bearing snap ring 21 Slide the shaft and assembled bearings into the bearing housing until the retaining ring on the out board bearing seats against the bearing housing When insta...

Page 34: ...mall amount of light lubricating oil See Figure 5 for seal part identification SEAL PLATE O RINGS IMPELLER OIL SEAL STATIONARY STATIONARY ROTATING DRIVE BAND BELLOWS IMPELLER SHIMS IMPELLER SPRING RET...

Page 35: ...adjusting shims to obtain the proper clearance as described in Impeller Instal lation and Adjustment If necessary to reuse an old seal in an emer gency carefully separate the rotating and station ary...

Page 36: ...check the threads for dirt Do not try to force the impeller onto the shaft A clearance of 025 to 040 inch 0 64 to 1 02 mm between the impeller and the seal plate is recom mended for maximum pump effic...

Page 37: ...the impeller when the shaft is turned by hand Tighten the hand nuts evenly to avoid binding With the wear plate just touching the impeller turn the two free adjusting screws until they engage the pum...

Page 38: ...assembly 31 and fill the pump casing with clean liquid Reinstall the fill cover and tighten it Refer to OPERATION Section C before putting the pump back into service LUBRICATION Seal Assembly Figure 2...

Page 39: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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