GORMAN-RUPP PUMPS Roto-Prime RD Series Installation And Operation Manual Download Page 7

 

OM-03989

RS AND RD SERIES PUMPS

PAGE B - 1

INSTALLATION

INSTALLATION - SECTION B

GENERAL INFORMATION

Review all SAFETY information in Section A.

Since pump installations are seldom identical, this
section is intended only to summarize general rec­
ommendations and practices required to inspect,
position, and arrange the pump and piping. If there
are any questions concerning your specific instal­
lation, contact your Gorman‐Rupp distributor or
the Gorman‐Rupp Company.

This pump is 

not

 designed to handle water.

Operation of the pump with water or water‐
based solutions will damage the group
grind within the vane‐type priming pump.

Do not

 connect this pump to a storage

tank which has been filled with water until
the tank and lines have been completely
drained and flushed. Install a commercially
available 80 mesh screen and a filter in the
suction line to prevent debris from entering
the pump. Check pump rotation with the
suction line disconnected.

Most of the information pertains to a standard 

stat­

ic lift application

, where the pump is positioned

above the free level of the liquid to be pumped.

If installed in a 

flooded

 

suction application

,

where the liquid is supplied to the pump under
pressure, some of the information such as mount­
ing, line configuration, and priming must be tai­
lored to the specific application. Since the pres­
sure supplied to the pump is critical to perform­
ance and safety, 

be sure

 to limit the incoming pres­

sure to 50% of the maximum permissible operating
pressure shown on the pump performance curve.

For further assistance, contact your Gorman‐Rupp
distributor or the Gorman‐Rupp Company.

PUMP DIMENSIONS

For the approximate physical dimensions of your
pump, refer to the pump specification data sheet or

contact your Gorman‐Rupp distributor or the Gor­
man‐Rupp Company.

PREINSTALLATION INSPECTION

The pump assembly was inspected and tested be­
fore shipment from the factory. Before installation,
inspect the pump for damage which may have oc­
curred during shipment. Check as follows:

a. Inspect the pump for cracks, dents, damaged

threads, and other obvious damage.

b. Check for and tighten loose attaching hard­

ware. Since gaskets tend to shrink after dry­
ing, check for loose hardware at mating sur­
faces.

c. Carefully read all tags, decals, and markings

on the pump assembly, and perform all duties
indicated. Note the direction of rotation indi­
cated on the pump. Check that the pump
shaft rotates in the required direction.

Only operate this pump in the direction in­
dicated on the pump body and/or the ac­
companying decal. Reverse rotation of the
shaft will adversely effect pump perform­
ance, and the pump could be seriously
damaged.

d. Check levels and lubricate as necessary. Re­

fer to 

LUBRICATION

 in the 

MAINTENANCE

AND REPAIR

 section of this manual and per­

form duties as instructed.

e. If the pump and power source have been

stored for more than 12 months, some of the
components or lubricants may have ex­
ceeded their maximum shelf life. These 

must

be inspected or replaced

 to ensure maxi­

mum pump service.

Summary of Contents for Roto-Prime RD Series

Page 1: ...OM 03989 January 21 1994 Rev D 05 10 12 THE GORMAN RUPP COMPANY MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED ST THOMAS ONTARIO CANADA Printed in U S A www grpumps com 1994 The Gorman Rupp Company RS A...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...con tact your Gorman Rupp distributor or the Gorman Rupp Company The basic pump is not furnished with a mounting base and power source however these items are available from the factory as optional eq...

Page 4: ...actory specifications the war ranty will become void and any claim will be de nied The following are used to alert personnel to procedures which require special attention to those which could damage e...

Page 5: ...ual 2 Shut off the incoming power to the motor and lock it out or take other action to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the tempe...

Page 6: ...in this manual before restarting the pump Do not install and operate a non explo sion proof motor in an explosive atmo sphere Install connect and operate the motor in accordance with The Na tional El...

Page 7: ...imit the incoming pres sure to 50 of the maximum permissible operating pressure shown on the pump performance curve For further assistance contact your Gorman Rupp distributor or the Gorman Rupp Compa...

Page 8: ...s occurs after the pump and piping are properly secured contact the factory to obtain optional springs for the priming pump group grind If the vibration is not corrected the tubing could fatigue and r...

Page 9: ...ration decreased bearing life and increased shaft and seal wear If hose type lines are used they should have adequate support to secure them when filled with liquid and under pressure Gauges Most pump...

Page 10: ...to protect the pump from acciden tal damage a commercially available 80 mesh screen should be installed in the suction line Make certain that the total open area of the screen is at least three or fou...

Page 11: ...trained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a single sump the flow paths may interact reducing the efficiency of one or both p...

Page 12: ...required on the pump to facilitate installation and proper function of the Air Release Valve it is recommended that this be ordered as a factory installed option only The Air Release Valve works in co...

Page 13: ...ipment Misalign ment will occur in transit and handling Pumps must be checked and realigned before operation Before checking alignment tighten the foundation bolts The pump casing feet and or pedestal...

Page 14: ...llel alignment If the coupling is misaligned use a feeler gauge between the coupling and the straightedge to measure the amount of misalign ment Figure 5 Aligning Non Spider Type Couplings Do not oper...

Page 15: ...Make sure that the piping connec tions are tight and that the pump is securely mounted Check that the pump is properly lubri cated see LUBRICATION in MAINTENANCE AND REPAIR Never operate this pump unl...

Page 16: ...all amount of liquid See Figure 2 for the theory of priming pump operation FULL PRIMING SPRING FULLY EXTENDED SLIDE AT BOTTOM MAXI MUM VAPOR EVACUATION PARTIAL PRIMING SPRING SLIGHTLY COMPRESSED SLIDE...

Page 17: ...e Valve Connected To Roto Prime Pump The Air Release Valve is designed with an air valve in the head of the assembly and a sump valve in the base of the assembly These valves are controlled by a commo...

Page 18: ...before attempting to start the power source If an electric motor is used to drive the pump re move V belts couplings or otherwise disconnect the pump from the motor before checking motor rotation Oper...

Page 19: ...STOPPING Never halt the flow of liquid suddenly If the liquid being pumped is stopped abruptly damaging shock waves can be transmitted to the pump and piping system Close all connecting valves slowly...

Page 20: ...in bearing temperatures is a warning that the bearings are at the point of failing to operate properly Make certain that the bearing lubricant is of the proper viscosity and at the cor rect level see...

Page 21: ...grpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY MANSFI...

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