GORMAN-RUPP PUMPS Roto-Prime RD Series Installation And Operation Manual Download Page 18

RS AND RD SERIES PUMPS

OM-03989

PAGE C - 4

OPERATION

The product recirculates through the return tube
assembly “C” to the pump suction flange. The liq­
uid pressure equalizes the priming pump spring
pressure and the priming pump slides into neutral.
At this point the pump is fully primed.

In neutral position the priming pump circulates a
small amount of liquid through the discharge tube
to the float chamber through the return tube and
back into the suction flange.

If air or vapor enters the suction piping during the
pumping operation, again the discharge line
check valve will close, and the priming pump will
again evacuate the air through the Air Release
Valve.

STARTING

Consult the operations manual furnished with the
power source.

Before connecting a motor to the incoming power,
check that the electrical service available matches
the pump motor requirements stamped on the mo­
tor nameplate. Check that the motor speed meets
pump specifications. The pump is designed to be
driven at a maximum full load speed of either 1750
RPM (RS Series) or 3450 RPM (RD Series).

Rotation

The correct direction of pump rotation is indicated
by an arrow on the pump body or accompanying
decals. The pump could be damaged and per­
formance adversely affected by incorrect rotation.
If pump performance is not within the specified lim­
its (see the curve in the Parts List Manual on page
1), check the direction of rotation before further
troubleshooting.

Consult the operating manual furnished with the
power source before attempting to start the power
source.

If an electric motor is used to drive the pump, re­
move V‐belts, couplings, or otherwise disconnect
the pump from the motor before checking motor
rotation. Operate the motor independently while

observing the direction of the motor shaft, or cool­
ing fan.

If rotation is incorrect on a three‐phase motor, have
a qualified electrician interchange any two of the
three phase wires to change direction. If rotation is
incorrect on a single‐phase motor, consult the lit­
erature supplied with the motor for specific instruc­
tions.

OPERATION

Leakage

No leakage should be visible at pump mating sur­
faces, or at pump connections or fittings. Keep all
line connections and fittings tight to maintain maxi­
mum pump efficiency.

Liquid Temperature And Overheating

The 

maximum

 liquid temperature for this pump is

160

F (71

C). Do not apply it at a higher operating

temperature.

Overheating can occur if operated with the valves
in the suction or discharge lines closed. Operating
against closed valves could bring the liquid to a
boil, build pressure, and cause the pump to rup­
ture or explode. If overheating occurs, stop the
pump and allow it to cool before servicing it. Refill
the pump casing with cool liquid.

Allow an over‐heated pump to com­
pletely cool before servicing. Do not re­
move plates, covers, gauges, or fittings
from an over‐heated pump. Liquid with­
in the pump can reach boiling tempera­
tures, and vapor pressure within the
pump can cause parts being disen­
gaged to be ejected with great force. Af­
ter the pump cools, drain the liquid from
the pump by removing the casing drain
plug. Use caution when removing the
plug to prevent injury to personnel from
hot liquid.

Summary of Contents for Roto-Prime RD Series

Page 1: ...OM 03989 January 21 1994 Rev D 05 10 12 THE GORMAN RUPP COMPANY MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED ST THOMAS ONTARIO CANADA Printed in U S A www grpumps com 1994 The Gorman Rupp Company RS A...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...con tact your Gorman Rupp distributor or the Gorman Rupp Company The basic pump is not furnished with a mounting base and power source however these items are available from the factory as optional eq...

Page 4: ...actory specifications the war ranty will become void and any claim will be de nied The following are used to alert personnel to procedures which require special attention to those which could damage e...

Page 5: ...ual 2 Shut off the incoming power to the motor and lock it out or take other action to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the tempe...

Page 6: ...in this manual before restarting the pump Do not install and operate a non explo sion proof motor in an explosive atmo sphere Install connect and operate the motor in accordance with The Na tional El...

Page 7: ...imit the incoming pres sure to 50 of the maximum permissible operating pressure shown on the pump performance curve For further assistance contact your Gorman Rupp distributor or the Gorman Rupp Compa...

Page 8: ...s occurs after the pump and piping are properly secured contact the factory to obtain optional springs for the priming pump group grind If the vibration is not corrected the tubing could fatigue and r...

Page 9: ...ration decreased bearing life and increased shaft and seal wear If hose type lines are used they should have adequate support to secure them when filled with liquid and under pressure Gauges Most pump...

Page 10: ...to protect the pump from acciden tal damage a commercially available 80 mesh screen should be installed in the suction line Make certain that the total open area of the screen is at least three or fou...

Page 11: ...trained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a single sump the flow paths may interact reducing the efficiency of one or both p...

Page 12: ...required on the pump to facilitate installation and proper function of the Air Release Valve it is recommended that this be ordered as a factory installed option only The Air Release Valve works in co...

Page 13: ...ipment Misalign ment will occur in transit and handling Pumps must be checked and realigned before operation Before checking alignment tighten the foundation bolts The pump casing feet and or pedestal...

Page 14: ...llel alignment If the coupling is misaligned use a feeler gauge between the coupling and the straightedge to measure the amount of misalign ment Figure 5 Aligning Non Spider Type Couplings Do not oper...

Page 15: ...Make sure that the piping connec tions are tight and that the pump is securely mounted Check that the pump is properly lubri cated see LUBRICATION in MAINTENANCE AND REPAIR Never operate this pump unl...

Page 16: ...all amount of liquid See Figure 2 for the theory of priming pump operation FULL PRIMING SPRING FULLY EXTENDED SLIDE AT BOTTOM MAXI MUM VAPOR EVACUATION PARTIAL PRIMING SPRING SLIGHTLY COMPRESSED SLIDE...

Page 17: ...e Valve Connected To Roto Prime Pump The Air Release Valve is designed with an air valve in the head of the assembly and a sump valve in the base of the assembly These valves are controlled by a commo...

Page 18: ...before attempting to start the power source If an electric motor is used to drive the pump re move V belts couplings or otherwise disconnect the pump from the motor before checking motor rotation Oper...

Page 19: ...STOPPING Never halt the flow of liquid suddenly If the liquid being pumped is stopped abruptly damaging shock waves can be transmitted to the pump and piping system Close all connecting valves slowly...

Page 20: ...in bearing temperatures is a warning that the bearings are at the point of failing to operate properly Make certain that the bearing lubricant is of the proper viscosity and at the cor rect level see...

Page 21: ...grpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY MANSFI...

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