Gorilla Playsets Hideaway Assembly Manual Download Page 33

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1: WITH THE OFFSET HOLES DOWNWARD, LAY ONE 2 X 6 X 78" SANDBOX BOARD ON TOP OF

ONE FRONT CORNER POST AND ONE MIDDLE CORNER POST. NOTE THE ORIENTATION OF THE T-

NUTS ON THE CORNER POSTS AND THE POSITIONING OF THE CORNER POST ON THE SANDBOX

BOARD.

2: USE 5/16 X 4-1/2” HEX BOLTS AND 5/16" WASHERS TO ATTACH THROUGH THE TOP HOLE OF

THE SANDBOX BOARD, THROUGH THE HOLES AT 3-3/4” ON THE CORNER POSTS, AND INTO THE T-

NUTS INSTALLED IN STEP #1. THE T-NUTS WILL BE ON THE OPPOSITE SIDE OF THE CORNER POSTS AS

THE SANDBOX BOARDS. (NOTE: THE BOTTOM HOLE OF THE SANDBOX BOARD WILL NOT BE USED

AT THIS TIME)

3: ATTACH THE 2 X 6 X 47-1/2” BOTTOM PANEL BOARD WITH 5/16 X 4-1/2” HEX BOLTS AND 5/16”

WASHERS TO THE CORNER POST WITH HOLES OFFSET UP THROUGH THE BOTTOM HOLE OF THE 2 X

6, THROUGH THE HOLES AT 53-1/4”, AND INTO THE PREVIOUSLY INSTALLED T-NUT. (NOTE: THE TOP

HOLES OF THE BOTTOM PANEL BOARD WILL NOT BE USED AT THIS TIME.)

4: ATTACH THE 2 X 4 X 47-1/2” TOP PANEL BOARD WITH 5/16 X 4-1/2” HEX BOLTS AND 5/16”

WASHERS WITH THE HOLES OFFSET DOWN THROUGH THE HOLES AT 84” AND INTO THE T-NUTS.

STEP 2: LEFT SIDE WALL ASSEMBLY

5/16 WASHER

5/16 X 4-1/2"

HEX BOLT

2 X 4 X 47-1/2"

TOP PANEL BOARD

OFFSET HOLES DOWN

2 X 6 X 47-1/2"

BOTTOM PANEL BOARD

OFFSET HOLES DOWN

2 X 6 X 78"

SANDBOX BOARD

OFFSET HOLES DOWN

Summary of Contents for Hideaway

Page 2: ...PM EST DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECT THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CONTACT INFO Gorilla Playsets 190 Etowah Industrial Court Canton GA 30114 Tel 678 880 3328 Fax 678 880 3329 custsrv gorillaplaysets com 2 ...

Page 3: ...ing upper deck steps 29 31 Installing panel slats step 32 Swing beam construction steps 33 42 Roof and sunburst construction steps 43 50 Installing the picnic table steps 51 53 Installing the wave slide step 54 Installing safety handles step 55 Installing the telescope step 56 Constructing and installing the Rad Ride Slide steps 57 64 Assembling and installing the Tic Tac Toe Panel steps 65 67 Ass...

Page 4: ...ess to minimize shrinkage warping and cupping Because our pine has been pre shrunk the hardware used to assemble your playset will hold tight Our preserved pine is clean odorless non staining and non irritating to humans animals or plants Gorilla s Preserved Pine uses one of the only exterior wood preservation systems that is EPA approved Our pine lumber is preserved with a preservative system con...

Page 5: ...sequent to the original purchaser gorilla playsets disclaims all other representations and warranties of any kind express implied statutory or otherwise including the implied warranties of merchantability and fitness for a particular purpose gorilla playsets will not be liable for any incidental or consequential damages Some states do not allow limitations on implied warranties or exclusion of inc...

Page 6: ...WING 50 LBS TODDLER BUCKET SWING 50 LBS INFANT SWING 35 LBS TIRE SWING 125 LBS TOTAL WEIGHT ROPE LADDER 75 LBS ROCK WALL 150 LBS ALL SLIDES 125 LBS Gorilla Playsets recommends that the weight limits for all components must not be exceeded Failure to adhere to these and other safety guidelines could result in damage to the playset and injury to the users ...

Page 7: ...lides feet first Never slide headfirst Teach children to look before they slide to make sure no one is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on...

Page 8: ...ic seats or has exposed metal in the edges of the swing seat If there are already exposed metal inserts on the edge of the seat immediately remove the seats and chains to prevent serious injury Ropes cables and chains should be removed and replaced if excessive wear is found Contact Gorilla Playsets for warranted replacement parts For rusted areas on metallic members such as monkey bars hand suppo...

Page 9: ...ne Sand 5 1 52m 5 1 52m 9 2 74m 5 1 52m Coarse Sand 5 1 52m 5 1 52m 6 1 83m 4 1 22m Fine Gravel 5 1 52m 7 2 13m 10 3 05m 6 1 83m Medium Gravel 5 1 52m 5 1 52m 6 1 83m 5 1 52m Shredded Tires 10 12 3 0 3 6m N A N A N A This data is from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded tire samples produced by four manufacturers The tests reported critica...

Page 10: ...ppropriate depth Dig a channel along the scored line s for the base of the fort corner post and sandbox boards to rest into Dig the channel s to the same level depth The bottom of the channel s should be level to each other so your frame doesn t teeter or rock because the channel s are uneven Once you have removed enough grass and dirt slide push the frame into the channel s Place a level on the v...

Page 11: ...___ Dormer 2 __________ Hideaway Assembly Manual 1 __________ Description Fort Hardware see following pages Description Swing Beam Hardware see following pages Description Wood Components see following pages REQUIRED TOOL LIST Standard or Cordless Drill w Phillips Bit 2 square bit provided Extension Cord if using standard drill Locking Pliers Vise Grips For Carriage Bolts 1 8 Drill Bit 3 8 Drill B...

Page 12: ...cess of your new playset before getting started SITE PLAN 12 21 RAD RIDE SLIDE SWING BELT 2 GLIDER SWING 1 18 TRAPEZE ARM 1 LADDER ROCK WALL TELESCOPE RADICAL WAVE SLIDE Playset height 13 6 Approximate assembly time 16 18 Hours 6 foot unobstructed safety perimeter around playset recommended ...

Page 13: ...ury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand more clearly the installation process and help to eliminate unnecessary mistakes Pay close attention to the diameter and length of each bolt and screw Never tighten hardware completely at first It helps to have some adjustment f...

Page 14: ... there will not be any reference to how to offset these parts EXAMPLE OF OFFSET HOLES UP Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a thru hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the thru hole and either the head of the bolt and wash...

Page 15: ...r drive the T nut until the face of the T nut is flush to the wood This picture shows the T nut insert and installed flush to the wood This picture shows an end view of the T nut insert and installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end views you are looking at an X ray view of the post and T nut The barrel of the T nut is in the c...

Page 16: ... 1 2 HEX BOLT QTY 54 5 16 X 1 1 2 QTY 8 HEX BOLT 5 16 X 3 4 HEX BOLT QTY 107 5 16 WASHER QTY 345 QTY 22 3 8 LOCK NUT 3 8 WASHER QTY 45 5 16 LOCK NUT QTY 107 1 2 WASHER QTY 2 14 X 1 1 4 PAN HEAD SCREW QTY 40 1 4 WASHER QTY 40 8 X 1 1 4 QTY 2 WOOD SCREW QTY 350 8 X 1 1 2 WOOD SCREW 8 X 2 WOOD SCREW QTY 240 8 X 2 1 2 WOOD SCREW QTY 65 5 16 TEE NUT QTY 60 TORQUE WASHER QTY 18 ...

Page 17: ...VE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 2 SQUARE DRILL BIT QTY 1 5 16 X 3 1 2 HEX LAG SCREW QTY 66 3 8 X 3 1 2 HEX LAG SCREW QTY 13 GREEN PLASTIC BOLT CAP QTY 19 3 8 X 5 HEX LAG SCREW QTY 8 3 8 x 6 1 2 CARIAGE BOLT QTY 16 3 8 x 3 1 2 CARIAGE BOLT QTY 2 3 8 x 9 CARIAGE BOLT QTY 1 ...

Page 18: ...LE LADDER STEP 5 2 X 4 X 17 2 X 4 X 15 BENCH SUPPORT 2 PICNIC TABLE 2 X 4 X 23 1 BOARD SUPPORT SUPPORT UPPER LEVEL TOP 3 SUPPORT 2 VERTICAL PANEL BOARD PICNIC TABLE 2 X 4 X 30 2 X 4 X 30 3 4 UPPER LEVEL CENTER DECK 2 X 4 X 34 UPPER DECK 4 DESCRIPTION PICTURE QTY ...

Page 19: ...P SIDE 2 X 4 X 34 PANEL BOARD 2 TOP AND RIGHT BOTTOM PANEL 2 LEFT AND RIGHT ROOF SUPPORT 2 X 4 X 51 BOARD LADDER SIDE 2 LEFT AND 4 SIDE SWING LEG 1 ROCK WALL SIDE CROSS MEMBER 2 X 4 X 47 1 2 2 X 4 X 66 2 X 4 X 58 2 X 4 X 66 2 DESCRIPTION PICTURE QTY ...

Page 20: ...OTTOM PANEL LOWER LEVEL SUPPORT 1 DECK CENTER 2 X 4 X 70 2 BOARD 3 SANDBOX PORCH DECK SUPPORT CENTER DECK 2 X 4 X 70 BOARD 2 TOP PANEL REAR PORCH PANEL BOARD FRONT TOP LEVEL STEPS 7 BOARD UPPER 2 X 6 X 47 TOP PANEL 2 X 6 X 30 3 4 TOP LEVEL 2 X 6 X 16 3 DESCRIPTION PICTURE QTY ...

Page 21: ...ENTER LAG POST PANEL BOARD 2 1 2 2 1 1 REAR BOTTOM 2 X 6 X 70 BOARD FRONT FACE 2 X 6 X 70 BOARD SANDBOX 2 X 6 X 70 FRONT CENTER RIGHT LEFT AND POST BOARD BOARD SIDE SANDBOX 2 X 6 X 70 4 X 4 X 25 1 2 4 X 4 X 37 TOP LEVEL REAR CENTER POST 1 ...

Page 22: ...2 5 X 3 X 42 SLAT X 4 X 28 4 X 2 X 10 SWING BEAM 2 4 18 1 DECK SPACER 4 SMALL RAY X 2 X 16 5 4 X 4 X 29 MOUNT 4 3 4 2 SUN SUPPORT 3 5 4 X 4 X 15 PORCH PANEL 5 4 X 6 X 10 TRAINGLE ROOF 29 4 X 4 X 61 1 2 CORNER LAG POST LEFT AND RIGHT PICTURE DESCRIPTION QTY ...

Page 23: ... SPACER 1 1 1 2 3 5 4 X 4 X 40 5 8 11 5 4 X 4 X 62 3 4 DECK SPACER 5 4 X 4 X 69 7 8 DECK SPACER 5 4 X 3 X 18 1 2 LADDER BACK 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 5 4 X 6 X 23 7 8 ROCK WALL BOARD ...

Page 24: ...NISHER PICNIC TABLE X 6 X 46 4 1 X 4 X 47 5 1 X 4 X 30 DECK BOARD 11 2 5 1 X 6 X 47 4 DECK BOARD 8 7 8 ROOF PEAK 1 4 30 3 ROOF PEAK 1 2 1 47 X 6 X 69 4 2 5 1 ROOF FINISHER 2 3 1 X 4 X 30 3 4 ROOF STARTER 1 X 4 X 47 1 2 2 DESCRIPTION PICTURE QTY ...

Page 25: ...STIC COATED PLASTIC COATED 1 4 X 6 X 120 SWING BEAM 4 X 4 X 96 ROOF BOARD 18 2 CORNER POST 1 18 LEFT SIDE REAR 4 X 4 X 120 PLASTIC COATED CORNER POST 1 RIGHT SIDE REAR 4 X 4 X 120 PLASTIC COATED POST 2 1 X 6 X 30 3 4 ROOF BOARD 1 X 6 X 47 1 PLASTIC COATED PLASTIC COATED 4 X 4 X 96 2 ...

Page 26: ...1 1 W CHAINS TUBE SLIDE 10 WAVE RAD RIDE SLIDE SWINGS 2 TRAPEZE BAR W CHAINS 1 PICTURE DESCRIPTION QTY ...

Page 27: ...1 EA PLATE 1 10 1 SWING CLIMBING ROCKS DESCRIPTION PICTURE QTY INSTRUCTIONS NOT SHOWN HARDWARE BOX A FRAME SWING LEG BRACKET ...

Page 28: ...DESCRIPTION PICTURE QTY 1 1 SWING SWING TELESCOPE HANGERS IRON DUCTILE GLIDER 6 ...

Page 29: ...BRACKET GREEN HANDLES 4 10 ROPE 2 1 1 2 X 1 1 2 SAFETY 1 6 SPRING CLIP PICTURE DESCRIPTION QTY ...

Page 30: ...PICTURE DESCRIPTION QTY TIC TAC TOE PANEL 1 2 1 UNASSEMBLED CHIMNEY UNASSEMBLED DORMER ...

Page 31: ...USH TO THE SURFACE OF THE CORNER POSTS T NUTS MUST BE INSTALLED AT THE PROPER ORIENTATION MAKE SURE YOUR CORNER POSTS ARE FACING THE PROPER DIRECTION BEFORE INSTALLING T NUTS T NUT LEFT FRONT CORNER POST LEFT MIDDLE CORNER POST 1 58 3 84 4 3 4 3 53 81 54 4 85 53 1 1 3 3 58 18 4 2 84 4 95 2 4 1 95 1 2 ...

Page 32: ...NER POSTS T NUTS MUST BE INSTALLED AT THE PROPER ORIENTATION MAKE SURE YOUR CORNER POSTS ARE FACING THE PROPER DIRECTION BEFORE INSTALLING T NUTS T NUT RIGHT MIDDLE CORNER POST NO T NUT IN THIS HOLE RIGHT FRONT CORNER POST NO T NUT IN THIS HOLE 4 3 81 18 1 58 4 2 3 85 54 4 1 95 2 3 3 4 1 84 53 4 3 58 54 4 1 95 2 3 53 1 4 84 T NUT ...

Page 33: ...F THE SANDBOX BOARD WILL NOT BE USED AT THIS TIME 3 ATTACH THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO THE CORNER POST WITH HOLES OFFSET UP THROUGH THE BOTTOM HOLE OF THE 2 X 6 THROUGH THE HOLES AT 53 1 4 AND INTO THE PREVIOUSLY INSTALLED T NUT NOTE THE TOP HOLES OF THE BOTTOM PANEL BOARD WILL NOT BE USED AT THIS TIME 4 ATTACH THE 2 X 4 X 47 1 2 TOP PANEL ...

Page 34: ...E 2 X 6 X 47 1 2 BOTTOM PANEL BOARD AS EXPLAINED IN THE LEFT SIDE WALL CONSTRUCTION 3 ATTACH THE 4 X 4 X 47 1 2 SWING BEAM MOUNT WITH 3 8 X 6 1 2 CARRIAGE BOLTS AND 1 2 WASHERS THROUGH THE HOLES AT 84 THROUGH THE SWING BEAM MOUNT AND STEP 3 RIGHT SIDE WALL ASSEMBLY SWING BEAM MOUNT HEX BOLT 4 X 4 X 47 1 2 5 16 X 4 1 2 5 16 WASHER A 2 X 6 X 47 1 2 BOTTOM PANEL BOARD OFFSET HOLES DOWN 2 X 6 X 78 SAN...

Page 35: ... INSERT 5 16 X 4 1 2 HEX HEAD BOLTS AND 5 16 WASHERS THROUGH THE 2 X 4 X 70 DECK SUPPORTS THROUGH THE HOLES AT 54 3 4 AND INTO THE T NUTS INSTALLED IN STEP 1 2 PLACE THE 2 X 4 X 70 PORCH DECK SANDBOX BOARD FLUSH TO THE BOTTOM OF THE PREVIOUSLY INSTALLED SANDBOX BOARDS AND TO THE INSIDE OF THE CORNER POST ATTACH IT TO THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS ...

Page 36: ...H TO THE OUTSIDE OF THE CORNER POST ATTACH IT WITH ONE 5 16 X 3 1 2 LAG SCREW AND 5 16 WASHER AS SHOWN BELOW 4 ATTACH THE 2 X 6 X 70 BACK PANEL BOARD TO THE MIDDLE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THE TOP HOLE OF THE BACK PANEL BOARD THROUGH THE HOLES AT 58 AND INTO THE PREVIOUSLY INSTALLED T NUTS NOTE THE BOTTOM HOLES WILL NOT BE USED AT THIS TIME PANEL BOARD HOLE...

Page 37: ...TOP HOLES OF THE 2 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION YOU MAY GO BACK THROUGH AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HOLES OF THE PREVIOUSLY INSTALLED 2 X 6 PARTS NOTE THERE WILL NOT BE ANY PRE DRILLED HOLES IN THE CORNER POSTS FOR THESE LAG SCREWS LAG SCREWS ARE SELF TAPPING STEP 6 COMPLETING THE FRAME LAG SCREW OFFSET HOLES UP 5 16 WASHE...

Page 38: ...H THE PRE DRILLED HOLES 3 4 70 STEP 7 LOWER LEVEL DECK PLACE THE ELEVEN 47 1 2 DECK BOARDS MAKING SURE THAT THEY ARE EVENLY SPACED SECURE WITH TWO 2 WOOD SCREWS PER SIDE PLACE ALL DECK BOARDS ACROSS THE DECK BEFORE FASTENING FIND THE CENTER POINT OF THE DECK SPACERS ON EACH END OF THE DECK AND MARK THIS POINT 5 CENTER THE CENTER DECK SUPPORT ON THE MARKS AND POSITION IT FLUSH TO THE DECK BOARDS SE...

Page 39: ...NER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS WITH HOLES OFFSET UP THROUGH THE HOLES AT 85 AND INTO THE T NUTS NOTE THE 7 8 THROUGH HOLE SHOULD BE TO THE RIGHT SIDE OF THE FORT STEP 8 FRONT TOP PANEL BOARD PANEL BOARD 5 16 WASHER OFFSET HOLES UP 2 X 4 X 70 FRONT TOP 5 16 X 4 1 2 HEX BOLT ...

Page 40: ...R THE CENTER POST TO THE CENTER OF THE REAR BOTTOM PANEL BOARD AND ATTACH WITH A 5 16 X 3 1 2 LAG SCREW AND A 5 16 WASHER FROM THE BACK THROUGH THE HOLE IN THE REAR BOTTOM PANEL BOARD INTO THE CENTER POST 4 X 4 X 25 1 2 5 16 WASHER CENTER POST 5 16 X 3 1 2 LAG SCREW ...

Page 41: ...ARDS 1 FIND FOUR 2 X 4 X 70 3 HOLE PANEL BOARDS 2 PLACE ONE PANEL BOARD ON TOP OF THE DECK TO THE INSIDE OF THE REAR WALL USE A 2 X 4 AS A SPACER FOR THE NEXT THREE AS SHOWN IN FIGURE A 3 ATTACH THE 3 HOLE PANEL BOARDS TO THE CORNER AND CENTER POSTS WITH THREE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS PER BOARD ...

Page 42: ...2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER 2 X 4 X 66 ROCK WALL SIDES A T NUT ...

Page 43: ...K WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK ...

Page 44: ...EEN BRACKET 90 5 16 X 1 1 2 HEX BOLT STEP 13 ROCK WALL 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME ...

Page 45: ...ESS TO THE FORT BE CREATIVE 1 FIND TEN ROCKS AND TWENTY 1 1 4 PAN HEAD SCREWS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS TWO PAN HEAD SCREWS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE R...

Page 46: ...HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES 5 THREAD ROPE THROUGH THE HOLE ABOVE THE ROCK WALL TIE A SECURE KNOT ON THE INSIDE OF THE TOP PANEL BOARD 6 THREAD THE OPPOSITE END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL TIGHT AND TIE A KNOT BEHIND THE ROCK WALL MAKING ...

Page 47: ... X 17 LADDER STEPS LADDER SIDES AND SET WITH A HAMMER OF THE OUTSIDE 3 INSERT T NUTS INTO THE OTHER AND ARE PARALLEL 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 7 INSTALL THE 90 ANGLE BRACKETS TO THE 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BACK ABOVE THE TOP STEP OF THE LADDER WITH TWO 2 WOOD SCREWS PER SIDE LADDER STEP 2 X 4 X 17 2 ...

Page 48: ... THE OPENING ON THE LEFT SIDE OF THE FORT 2 MOUNT THE LADDER TO THE OPENING ALIGN BRACKETS 1 2 UP FROM THE BOTTOM OF THE 2 X 6 BOTTOM PANEL BOARD MARK AND DRILL TWO 3 8 HOLES INSTALL TWO 5 16 T NUTS ON THE BACK SIDE OF THE BOARD INSTALL THE LADDER WITH TWO 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS INTO THE T NUTS ...

Page 49: ...URE THE CORNER LAG POSTS ARE FLUSH TO THE CORNER POSTS AND ATTACH WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS AS SHOWN BELOW 3 MEASURE DOWN FROM THE TOP OF THE CENTER POST 6 3 4 AND MARK THIS POINT THE BOTTOM OF THE CENTER LAG POST WILL ALIGN WITH THIS POINT INSTALL THE POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS STEP 18 LAG POSTS LEFT SIDE LAG POST 4 X 4 X 61 1 2 3 8 WASHER 5 HOLES LAG SCREW 3 8 X 5...

Page 50: ...P LEVEL DECK SUPPORTS 1 FIND THE TWO 2 X 4 X 34 TOP LEVEL DECK SUPPORTS 2 ATTACH THE TOP LEVEL DECK SUPPORTS TO THE MIDDLE CORNER POSTS FROM THE INSIDE THROUGH THE HOLES AT 81 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS STEP 19 UPPER DECK SUPPORTS ...

Page 51: ... NUTS INTO THE HOLES AS SHOWN BELOW AND SET WITH A HAMMER FLUSH TO THE SURFACE OF THE CORNER POSTS RIGHT REAR CORNER POST LEFT REAR CORNER POST FRONT OF FORT 3 4 81 2 4 1 111 119 2 4 3 1 1 2 1 83 17 2 83 1 17 2 18 1 1 2 18 119 2 85 2 1 3 3 4 81 ...

Page 52: ...TS TO THE 78 SANDBOX BOARDS WITH 5 16 X 4 1 2 HEX BOLTS AND WASHERS THROUGH THE TOP HOLE OF THE SANDBOX BOARD THROUGH THE HOLE AT 3 3 4 ON THE CORNER POST INTO THE T NUT ON THE BACK SIDE 2 ATTACH THE POSTS TO THE 2 X 4 X 34 TOP LEVEL DECK SUPPORTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE THROUGH THE 2 X 4 THROUGH THE HOLES AT 81 INTO THE T NUT ON THE OUTSIDE 3 INSERT A 5 16 X 3...

Page 53: ...BOTTOM HOLES OF THE BACK PANEL BOARD THROUGH THE HOLES AT 83 INTO THE T NUTS ON 2 PLACE THE 2 X 4 X 70 3 HOLE FLUSH TO THE BOTTOM OF THE TOP LEVEL DECK SUPPORTS AND THE REAR CORNER POSTS ATTACH IT WITH TWO 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS STEP 22 BACK PANEL BOARD REAR OF FORT LAG SCREW 5 16 WASHER 5 16 X 3 1 2 2 X 4 X 70 3 HOLE BOARD LEFT SIDE OF FORT LAG SCREW 5 16 WASHER 5 16 X 3 1 2 HEX...

Page 54: ...REAR PANEL BOARD STEP 23 TOP LEVEL REAR CENTER POST 5 16 WASHER FROM THE INSIDE THROUGH THE 2 X 4 INTO THE T NUT 70 3 HOLE TO THE 4 X 4 X 37 TOP LEVEL REAR CENTER POST WITH A 5 16 X 4 1 2 HEX BOLT AND 1 INSTALL A T NUT ON THE OUTSIDE OF THE TOP LEVEL REAR CENTER POST ATTACH THE 2 X 4 X 2 MAKE SURE THE CENTER POST IS SQUARE AND ATTACH WITH A 5 16 X 3 1 2 LAG SCREW WITH 5 16 WASHER THROUGH THE CENTE...

Page 55: ... SUPPORTS TO THE CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES MUST BE UP ON ONE SIDE AND DOWN ON THE OTHER TO PREVENT INTERFERENCE LAG SCREW 5 16 WASHER OFFSET HOLES UP TOP LEVEL CENTER DECK SUPPORT 2 X 4 X 30 3 4 5 16 X 3 1 2 OFFSET HOLES DOWN ...

Page 56: ... THE REAR CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 ATTACH THE 2 X 6 X 70 SANDBOX BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THE TOP HOLES OF THE SANDBOX BOARD OFFSET UP THROUGH THE HOLES AT 4 1 2 INSERT 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS THROUGH THE BOTTOM HOLES OF THE SANDBOX BOARD 3 FIND THE CENTER OF THE SANDBOX BOARD AND MARK T...

Page 57: ... THE CORNER POST AND ON TOP OF THE PORCH DECK SUPPORTS ATTACH WITH 2 WOOD SCREWS PER SIDE THROUGH THE HOLES DRILLED IN THE PART 3 PLACE THE FOUR DECK BOARDS AND ONE LOWER DECK SPACER ACROSS THE TOP OF THE PORCH DECK SUPPORTS EVENLY SPACE THESE BOARDS AND ATTACH THEM WITH TWO 2 WOOD SCREWS PER SIDE THROUGH THE HOLES DRILLED IN THE PART 4 ATTACH THE DECK BOARDS TO THE PORCH CENTER DECK SUPPORT WITH ...

Page 58: ...E 2 X 4 X 34 PORCH SIDE TOP PANEL BOARDS WITH THE HOLES OFFSET DOWN WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THESE HOLES AND THE HOLES AT 18 ON THE MIDDLE CORNER POSTS 2 ATTACH THE 2 X 4 X 70 PORCH TOP PANEL BOARD TO THE REAR CORNER POSTS WITH HOLES OFFSET DOWN WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THESE HOLES ...

Page 59: ...BE POSITIONED ON TOP OF THE DECK BOARDS BETWEEN THE PORCH TOP PANEL BOARDS AND THE SANDBOX BOARDS THEY SHOULD BE SPACED BETWEEN THE CORNER POSTS USING A SLAT AS A SPACER 2 5 8 ATTACH THE SLATS TO THE TOP PANEL BOARDS AND SANDBOX BOARDS WITH 2 WOOD SCREWS THROUGH THE HOLES PORCH PANEL SLAT 5 4 X 3 X 15 2 WOOD SCREW ...

Page 60: ...OLES OFFSET UP WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THROUGH THE TOP HOLE THROUGH THE BACK CORNER POST AND CORNER LAG POST AND INTO T NUTS INSTALLED 3 PLACE A 5 16 X 3 1 2 LAG SCREW WITH A 5 16 WASHER INTO THE BOTTOM HOLES OF THE TOP LEVEL SIDE BOTTOM PANEL BOARD 5 16 WASHER 5 16 X 3 1 2 5 16 WASHER LAG SCREW 5 16 X 4 1 2 HEX BOLT 2 X 6 X 30 3 4 TOP LEVEL SIDE BOTTOM PANEL BOARD ...

Page 61: ...IDE AS SHOWN BELOW WITH A 1 8 DRILL BIT TO PREVENT INSTALLATION DAMAGE 2 PLACE THE DECK SPACERS BETWEEN THE CORNER POSTS AND CENTER POSTS ATTACH WITH 2 WOOD SCREWS PER SIDE THROUGH THE HOLES DRILLED IN THE PART 3 PLACE THE FOUR DECK BOARDS ACROSS THE TOP OF THE UPPER DECK SUPPORTS EVENLY SPACE THESE BOARDS AND ATTACH THEM WITH TWO 2 WOOD SCREWS PER SIDE THROUGH THE HOLES DRILLED IN THE PART 4 ATTA...

Page 62: ...TS AND 5 16 WASHERS AND T NUTS INSERT A 5 16 X 3 1 2 LAG SCREW WITH 5 16 WASHER THROUGH THE CENTER HOLE OF THE 70 3 HOLE INTO THE CENTER LAG POST 3 PLACE THE REMAINING 2 X 4 X 70 3 HOLE TOP PANEL BOARD FLUSH TO THE END OF THE 2 X 4 X 30 3 4 AND THE OUTSIDE OF THE BACK CORNER POST SET THE 3 HOLE LEVEL AND ATTACH IT TO BOTH BACK CORNER POSTS AND THE CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS PANEL BOA...

Page 63: ...N THE DECK AND THE TOP PANEL BOARDS ON BOTH LEVELS OF THE FORT EVENLY SPACE USING A SLAT AS A SPACER AS SHOWN BELOW SECURE THE SLATS WITH 2 WOOD SCREWS 3 INSTALL PANEL SLATS ONE SPACE IN FROM CORNER AND OR CENTER POSTS SLATS SHOULD NOT START NEXT TO CORNER OR CENTER POSTS 5 16 1 1 1 8 STEP 32 PANEL SLATS 1 YOU WILL NEED TO PREDRILL THE ENDS OF THE DECK BOARDS TO PREVENT INSTALLATION DAMAGE PREDRIL...

Page 64: ... PILOT HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS WITH 1 2 WASHERS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 USE VICE GRIPS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING ...

Page 65: ...G HANGER TO THE SWING BEAM USING 6 1 2 OR 7 CARRIAGE BOLTS SIZE MAY VARY FROM UNIT TO UNIT WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 34 IRON DUCTILES 3 8 LOCK NUT BOLT CAPS 6 1 2 OR 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER IRON DUCTILE ...

Page 66: ...SCREW 3 8 X 3 1 2 SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 96 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 96 SWING LEG STEP 35 ATTACH SWING LEGS TO BRACKET ...

Page 67: ...ORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 LINE UP THE PRE DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE FORT AND THE SWING BEAM LEGS MAKE SURE THAT YOU HAVE THE BEAM FACING THE RIGHT WAY ...

Page 68: ...ND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 37 MOUNT SWING BEAM TO SWING BEAM LEGS TORQUE WASHER 6 1 2 OR 7 CARRIAGE BOLT 3 8 WASHER 3 8 LOCK NUT BOLT CAP 3 8 X 3 1 2 LAG SCREW ...

Page 69: ...Y THE LEGS 2 LINE UP THE PILOT HOLES AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLES ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH...

Page 70: ... LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY NEED TO EITHER A SHORTEN THE END OF THE LEGS B DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR C BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE ...

Page 71: ... X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 40 SWING LEG CROSS MEMBER ...

Page 72: ...H BOTH END HANDLE ASSEMBLIES 2 MAKE SURE THAT THE FLAT SIDE OF THE SEAT IS FACING UP 3 INSERT THE PROVIDED BOLTS THROUGH THE HOLES WITH A WASHER AND SECURE IT WITH A WASHER AND NUT STEP 41 GLIDER SWING ASSEMBLY GLIDER SEAT GLIDER HANDLE ...

Page 73: ...RING CLIP SWING CHAIN STEP 42 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED ...

Page 74: ... AND WASHERS INTO THE T NUTS INSTALLED IN STEP 1 3 ATTACH THE ROOF SUPPORTS TO THE UPPER LEVEL CORNER POST AND LAG POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH WASHER AND INSTALL A T NUT ON THE BACK SIDE OF THE TOP HOLES OF THE LAG POSTS 4 MEET THE ANGLES OF THE ROOF SUPPORTS AND ATTACH THE TRIANGLES WITH 2 WOOD SCREWS 5 4 X 6 X 10 ROOF TRIANGLE 2 X 4 X 51 ROOF SUPPORT THE THIS PICTURE SHOWS A PATTERN W...

Page 75: ...IN GROOVE UPPER ROOF BOARD 1 2 4 4 3 3 4 1 X 4 X 47 1 2 TONGUE ONLY LOWER ROOF FINISHER 1 X 6 X 47 1 2 TONGUE IN GROOVE LOWER ROOF BOARD 2 8 7 1 8 1 4 1 4 1 X 4 X 47 1 2 GROOVE ONLY LOWER ROOF STARTER 2 8 7 1 8 1 4 1 4 1 X 4 X 30 3 4 TONGUE ONLY UPPER ROOF FINISHER 1 X 4 X 30 3 4 GROOVE ONLY UPPER ROOF STARTER 8 3 4 1 4 1 3 1 8 2 8 7 1 8 1 4 1 4 ...

Page 76: ...PPORTS SECURE THE STARTERS TO THE SUPPORTS WITH 1 1 2 WOOD SCREWS THROUGH THE PILOT HOLES 2 INSTALL A ROOF BOARD BELOW THE STARTERS WITH THE TOUNGE INSERTED INTO THE GROOVE NOTE ALL ROOF BOARDS SHOULD HAVE A 3 1 2 OVERHANG PAST THE ROOF SUPPORTS 1 X 4 X 30 3 4 UPPER ROOF STARTER LOWER ROOF STARTER 1 X 4 X 47 1 2 UPPER ROOF BOARD 1 X 6 X 30 3 4 1 X 6 X 47 1 2 LOWER ROOF BOARD ...

Page 77: ... 2 ROOF PEAK AND THE 30 3 4 ROOF PEAK DRILL PILOT HOLES IN THE PEAKS TO THE SAME DIMENSIONS AS THE ROOF STARTER BOARDS 2 ATTACH THE ROOF PEAKS ON TOP OF THE TWO ROOF STARTERS AND SECURE THEM WITH 1 1 2 WOOD SCREWS THROUGH THE PILOT HOLES STEP 46 ROOF ...

Page 78: ...ER SIDE NOT COUNTING ROOF STARTERS ATTACH WITH 1 1 2 WOOD SCREWS 2 INSTALL THE ROOF FINISHERS BELOW THE LAST ROOF BOARDS THE FINISHERS WILL OVERHANG THE BOTTOM OF THE ROOF SUPPORTS BY ABOUT 2 STEP 47 ROOF LOWER ROOF FINISHER 1 X 4 X 47 1 2 UPPER ROOF BOARD 1X 6 X 30 3 4 1 X 6 X 47 1 2 LOWER ROOF BOARD 1X 4 X 30 3 4 UPPER ROOF FINISHER ...

Page 79: ...HE PATTERN SHOWN BELOW STEP 48 SUNBURST 2 PLACE THE 2 X 6 X 16 SUN CENTERED AGAINST THE 5 4 X 3 X 42 SUN SUPPORT FASTEN THE SUN TO THE SUN SUPPORT WITH 2 WOOD SCREWS 5 4 X 3 X 42 SUN SUPPORT FASTEN 2 WOOD SCREWS FROM THIS SIDE 2 X 6 X 16 SUN 4 4 ...

Page 80: ...TH 2 WOOD SCREWS FROM THE OUTSIDE INTO THE ROOF SUPPORTS 3 TWO OF THE SUN ASSEMBLIES WILL BE INSTALLED ON THE UPPER LEVEL OF THE FORT WHILE ONLY ONE WILL BE INSTALLED ON THE LOWER LEVEL SEE ILLUSTRATION BELOW NOTE SOME ROOF BOARDS HAVE BEEN REMOVED FROM VIEW FOR LOCATION CLARITY OF THE SUN ASSEMBLIES FASTEN WITH 2 WOOD SCREWS FROM THIS SIDE OF THE ROOF SUPPORT BOARDS ...

Page 81: ...LARGE RAY AND MARK THE POSITION OF THE SMALL SUNRAYS WITH A PENCIL 3 SECURE THE SMALL SUNRAYS ONE AT A TIME TO THE HALF SUN AND THE ROOF SUPPORT BEAMS AND LINE THEM UP WITH THE MARK DRAWN FASTEN THE SMALL SUNRAYS WITH TWO 1 1 2 WOOD SCREWS EACH REPEAT ON OTHER SIDE OF FORT NOTE SOME ROOF BOARDS HAVE BEEN REMOVED FROM VIEW FOR LOCATION CLARITY OF THE SUNRAYS 5 4 X 2 X 16 LARGE RAY 5 4 X 2 X 10 SMAL...

Page 82: ... SUPPORT TO ACCOMODATE OPPOSITE SIDES OF THE PICNIC TABLE MAKE SURE THE ASSEMBLY IS SQUARE BEFORE PROCEEDING TO THE NEXT 1 PLACE THE 2 X 4 X 15 PICNIC TABLE SUPPORT ON TOP OF THE 2 X 4 X 30 PICNIC TABLE VERTICAL SUPPORT AND POSITION THE BOARDS AT A RIGHT ANGLE 2 ENSURE THAT THE PICNIC TABLE SUPPORT AND THE PICNIC TABLE VERTICAL SUPPORT ARE SQUARE AND FASTEN THE PICNIC TABLE SUPPORT TO THE VERTICAL...

Page 83: ... GROUND UP AND MARK THIS POINT ON THE CORNERPOST FROM THE GROUND ATTACH IT WITH THREE 2 1 2 WOOD SCREWS IN EACH END THEN LEVEL SEAT SUPPORT AND ATTACH IT TO THE VERTICAL SUPPORT ON EACH SIDE 3 REPEAT THESE STEPS FOR THE OPPOSITE SIDE OF THE PLAYSET 2 X 4 X 23 PICNIC TABLE BENCH SUPPORT STEP 52 PICNIC TABLE ...

Page 84: ...IC TABLE TOPS TO THE TABLE SUPPORTS WITH TWO 2 WOOD SCREWS IN 1 ATTACH THE PICNIC TABLE SEAT ON THE SEAT SUPPORTS WITH TWO 2 WOOD SCREWS IN EACH END STEP 53 PICNIC TABLE 5 4 X 6 X 46 PICNIC TABLE TOP 2 X 6 X 46 PICNIC TABLE SEAT ...

Page 85: ...F THE FRONT FACE BOARD SECURE THE SLIDE TO DECK WITH 1 1 4 WOOD SCREWS THROUGH THE DIMPLES IN THE SLIDE AND INTO THE TOP OF THE DECK BOARDS NOTE DO NOT OVER TIGHTEN THE SCREWS OR YOU WILL BREAK THE SLIDE SCREW HOLES STEP 54 INSTALLING THE WAVE SLIDE ...

Page 86: ...POST 2 POSITION THE HANDLES 8 1 2 FROM THE UPPER DECK STEP 55 SAFETY HANDLES 1 ATTACH THE HANDLES WITH THE PAN HEAD SCREWS THAT ARE PROVIDED TO THE CENTER LAG POST SAFETY HANDLES AS SHOWN FROM THE REAR OF PLAYSET ...

Page 87: ...S TO THE FRONT TOP PANEL BOARD BETWEEN THE TWO PANEL SLATS 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS 1 1 4 WOOD SCREW TELESCOPE STAND TELESCOPE TELESCOPE BRACKET ...

Page 88: ...CTION WITH 5 16 X 3 4 HEX BOLTS 5 16 WASHERS AND 5 16 LOCK NUTS 3 DO NOT FULLY TIGHTEN BOLTS UNTIL THE ENTIRE UNIT HAS BEEN FULLY ASSEMBLED THIS WILL ALLOW FOR NECESSARY FLEX OF THE SLIDE BODY WHILE ASSEMBLING STEP 57 RAD RIDE 5 16 WASHER HEX BOLT 5 16 X 3 4 5 16 LOCK NUT 5 16 WASHER LEFT AND RIGHT SLIDE ENTRANCE SECTIONS ...

Page 89: ...5 16 LOCK NUTS REPEAT THIS PROCESS TO MAKE TWO SLIDE BODY SECTIONS 2 WITH THE REMAINING 90 SLIDE SECTION AND THE 90 EXIT SECTION YOU WILL ASSEMBLE THE SLIDE EXIT THE SLIDE EXIT IS ASSEMBLED THE SAME WAY THAT THE OTHER 90 COMPLETE THIS STEP TWICE TO CREATE TWO SLIDE BODY SECTIONS STEP 58 ASSEMBLING THE SLIDE SECTIONS 90 SLIDE EXIT SECTION 5 16 WASHER 5 16 LOCK NUT 5 16 X 3 4 HEX BOLT 5 16 WASHER 90...

Page 90: ...WO PIECES FORM A GIANT U SHAPE ON THE GROUND NOW ROTATE THE SLIDE BODY ASSEMBLY ON THE LEFT UPWARDS UNTIL THERE IS A TWO HOLE GAP BETWEEN THE INNER RIBS OF THE SLIDE BODY SECTIONS ATTACH THE SLIDE SECTIONS WITH 5 16 X 3 4 HEX BOLTS 5 16 WASHERS AND 5 16 LOCK NUTS 3 USING THE SAME APPROACH THAT WAS USED FOR THE SLIDE BODY ASSEMBLIES PLACE THE SLIDE EXIT SECTION NEXT TO THE SLIDE BODY SECTION THE IN...

Page 91: ...ORK CLOCKWISE 1 PLACE THE FOOTER SUPPORT ON THE INSIDE OF THE FOOT STAND NOT BETWEEN THE EXIT SECTION AND THE FOOT STAND 2 ATTACH THE SLIDE EXIT SECTION TO THE FOOT STAND AND FOOTER SUPPORT WITH 5 16 X 3 4 HEX BOLTS 5 16 WASHERS AND 5 16 LOCK NUTS 3 DO NOT FULLY TIGHTEN HARDWARE UNTIL ENTIRE SLIDE HAS BEEN ASSEMBLED STEP 60 ATTACHING THE FOOT STAND ...

Page 92: ... THE SIDE OF THE FOOT STAND AND THE OTHER END INSIDE THE FOOTER SUPPORT 2 ATTACH USING 5 16 X 3 4 HEX BOLTS 5 16 WASHERS AND 5 16 LOCK NUTS 3 DO NOT FULLY TIGHTEN HARDWARE UNTIL ENTIRE SLIDE HAS BEEN ASSEMBLED 5 16 LOCK NUT HEX BOLT 5 16 WASHER 5 16 WASHER 5 16 X 3 4 FOOTER STRAP ...

Page 93: ...2 ATTACHING THE SLIDE BODY TO THE SLIDE ENTRY 1 ATTACH THE SLIDE ASSEMBLY TO THE SLIDE ENTRY ASSEMBLY WITH 5 16 X 3 4 HEX BOLTS 5 16 WASHERS AND 5 16 LOCK NUTS 2 LEAVE A GAP OF TWO HOLES WHEN ATTACHING THE SLIDE BODY TO THE SLIDE ENTRY 3 DO NOT FULLY TIGHTEN HARDWARE UNTIL ENTIRE SLIDE HAS BEEN ASSEMBLED ...

Page 94: ... TO THE SLIDE ENTRANCE SECTION WITH EIGHT 5 16 X 3 4 HEX BOLTS SIXTEEN 5 16 WASHERS AND EIGHT 5 16 LOCK NUTS SEE BELOW FOR ATTACHMENT LOCATIONS 3 LIKE THE PREVIOUS STEP DO NOT FULLY TIGHTEN THE HARDWARE UNTIL THE SLIDE IS FULLY ASSEMBLED AND ATTACHED TO THE FORT ATTACH SLIDE ENTRANCE SECTION ASSEMBLY TO THESE HOLES ...

Page 95: ...H THE SLIDE ENTRY ASSEMBLY TO THE CORNER POST AND LAG POST OF THE UPPER LEVEL WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN THE REAMAINING HOLES OF THE SLIDE ENTRY PLATE 2 TIGHTEN ALL HARDWARE ON THE SLIDE 5 16 WASHER 5 16 X 3 1 2 LAG SCREW ...

Page 96: ... REPEAT STEPS 1 AND 2 WITH THE REMAINING TWO SETS 1 LOCATE THE GREEN DOWELS AND MATCH THEM AS FOLLOWS ONE THREADED STUD END AND ONE THREADED INSERT 2 SCREW THE STUDS INTO THE INSERTS UNTIL TIGHT 5 LOCATE THE BLUE COLLARS AND SLIDE THEM OVER THE DOWELS STEP 65 TIC TAC TOE ...

Page 97: ... ONE ON EACH DOWEL ABOVE THE COLLARS 2 CONTINUE PLACING COLLARS AND TUMBLERS ON THE DOWELS UNTIL NONE REMAIN 3 LOCATE THE GREEN BRACKET AND PLACE ON TOP OF ASSEMBLY LINE UP THE HOLES IN THE BRACKET WITH THE DOWELS ON THE UNIT STEP 66 TIC TAC TOE ...

Page 98: ...HEN PLACE THE OTHER 1 3 4 X 1 1 2 X 10 3 4 BLOCK AT THE TOP OF THE TIC TAC TOE PANEL 3 WITH A PENCIL MAKE A MARK AT THE TOP OF THE BOARD AND SET THE ASSEMBLY ASIDE 4 PLACE THE TIC TAC TOE PANEL BLOCK BACK AT THE MARK THAT WAS PREVIOUSLY MADE AND ATTACH IT WITH 2 WOOD SCREWS 5 PLACE THE TIC TAC TOE PANEL ON THE INSTALLED BLOCKS AND ATTACH IT TO THE BLOCKS WITH THE PROVIDED WOOD SCREWS STEP 67 TIC T...

Page 99: ... 1 FIND TWO LEFT SIDE AND TWO RIGHT SIDE DORMER ROOF ASSEMBLIES 2 FIND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE LEFT AND RIGHT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW 4 ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1 1 4 WOOD SCREWS FROM THE ROOF BOARDS OF THE ROOF ASSEMBLIES STEP 68 DORMER ...

Page 100: ...1 FIND THE DORMER ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1 1 2 WOOD SCREWS STEP 69 DORMER DORMER ROOF PEAK ...

Page 101: ...STEP 70 DORMER 1 CENTER THE DORMER ASSEMBLIES ON THE ROOF 2 USE 2 WOOD SCREWS TO FASTEN THE DORMERS TO THE ROOF USE 2 WOOD SCREWS IN THESE LOCATIONS ...

Page 102: ...MNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW STEP 71 CHIMNEY USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY LEFT SIDE CHIMNEY FRONT USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY REAR CHIMNEY RIGHT SIDE ...

Page 103: ...TACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS STEP 72 CHIMNEY USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 104: ...AGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 4 WOOD SCREW IN EACH SIDE 5 4 X 3 X 6 3 4 CHIMNEY MOUNTING BLOCK 1 1 4 WOOD SCREW 1 1 2 WOOD SCREW ...

Page 105: ...e quality of our product Excellent Above average Average Below average Poor Would you recommend this product Yes No Comments _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ___________________________________________________________...

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