Gorilla Playsets 1500CT Manual Download Page 45

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5/16" WASHER

5/16 X 4-1/2"

HEX BOLT

2 X 6 X 70"

SANDBOX BOARD

(OFFSET UP)

2 X 4 X 70"

REAR TOP PANEL BOARD

(OFFSET UP)

2 X 6 X 70"

REAR FACE BOARD

(OFFSET UP)

STEP 6: REAR FRAME ASSEMBLY

1: PLACE THE 2 X 6 X 70" SANDBOX BOARD ON THE REAR OF THE CORNER POSTS. THE HOLES IN THE

SANDBOX BOARD MUST BE OFFSET UP.

2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE

T-NUTS INSTALLED ON THE CORNER POSTS. THE BOTTOM HOLES WILL BE USED LATER.

3: PLACE THE 2 X 6 X 70" REAR FACE BOARD ON THE FRONT OF THE CORNER POSTS. THE HOLES IN THE FRONT FACE

BOARD MUST BE OFFSET UP.

4: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T-

NUTS INSTALLED ON THE CORNER POSTS. THE BOTTOM HOLES WILL BE USED LATER.

5: PLACE THE 2 X 4 X 70" REAR TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS. THE HOLES IN THE

TOP PANEL BOARD MUST BE OFFSET UP.

6: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE REAR TOP PANEL BOARD TO

THE T-NUTS INSTALLED ON THE CORNER POSTS.

Summary of Contents for 1500CT

Page 1: ...strial Court Canton GA 30114 www gorillaplaysets com Mountaineer Tarp Roof Model 1500CT BOXES 1501 1502 1512 Extreme Tube Box Slide Box Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W 1 120 51 0005 T 51 0005 T playsets playsets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...____________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _______________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...1500CTC BOXES 1501 1502 1512 1518 Extreme Tube Slide Box Slide Box 1518 only included with 1500CTC Clubhouse model REV 10 2 2017 Model 1500CT shown See cover of manual for the image of your model when it is completed ...

Page 10: ...teps 16 17 Center Post and Panel Slat Installation Steps 18 19 Swing Beam Assembly Steps 20 27 Tarp Roof Assembly Steps 28 29 Hanging Swings and Safety Board Steps 30 31 Picnic Table Assembly and Installation Steps 32 34 Rope Ladder Assembly Installation Step 35 Extreme Tube Slide Side Panel Slats Right Side Angle Supports Steps 36 37 Wave Slide Rock Wall Rope Safety Handles and Telescope Steps 38...

Page 11: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 12: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 13: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 14: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 15: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 16: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 17: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 18: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 19: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 20: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 21: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 22: ...onstruction process of your new playset before getting started SITE PLAN Playset height 10 feet 11 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 12 16 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Ladder Swing Belts 2 Rock Wall Rope Ladder Extreme Tube Slide 14 ...

Page 23: ...Locking Pliers Vise Grips ___ Shovel ___ Tarp or Marker Step 35 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Flag Kit ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Extreme Tube Slide ___ ...

Page 24: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 16 ...

Page 25: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 17 ...

Page 26: ...S PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1 4 WASHER QTY 10 5 16 WASHER QTY 2 1502N HARDWARE PAGE 1 OF 1 REV B 8 18 2015 JH 8 X 1 3 4 WOOD SCREW QTY 4 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 2 8 X 2 1 2 WOOD SCREW QTY 14 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 10 18 ...

Page 27: ...E THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1512 HARDWARE PAGE 1 OF 1 REV A 1 16 2014 J H 5 16 WASHER QTY 28 5 16 X 3 1 2 LAG SCREW QTY 18 8 X 3 WOOD SCREW QTY 3 5 16 X 4 1 2 HEX BOLT QTY 10 19 ...

Page 28: ...LADDER 2 4 2150 EPB 2 X 4 X 24 STEP 4 2 X 4 X 21 1 2 2 4 1475 PTTS END PANEL BOARD PICNIC TABLE 2 4 1700 LS TOP SUPPORT 2 1 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 6 2 4 1800 AS 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS 2 X 4 X 18 ANGLE SUPPORT 4 20 ...

Page 29: ...DER SIDE 2 4 4750 SBEP 2 2 HOLES OFFSET SAFETY BOARD END PANEL 2 4 3250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 2 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 X 4 X 47 1 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 X 4 X 47 3 8 TARP BOARD 3 21 ...

Page 30: ...TERED OFFSET 1 BOARD 2 HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB 2 HOLES OFFSET BOTTOM PANEL BOARD 4 FRONT FACE 2 X 6 X 70 2 X 6 X 70 2 2 6 4750 ESPB OFFSET 1 BOARD 4 HOLES AND SANDBOX 2 X 6 X 47 2 X 6 X 21 1 2 2 X 4 X 71 7 8 CENTER TARP SUPPORT 2 DESCRIPTION PICTURE QTY 22 ...

Page 31: ... X 79 1 2 1 2 6 7950 RLR 1 1 CENTER HOLES ON HOLES OFFSET 3 RUNNER 4 ROPE LADDER 2 6 7000 FTPB 1 CENTER 4 HOLES OFFSET PANEL BOARD FRONT TOP 2 6 7000 RFB 1 PICNIC TABLE 4 HOLES OFFSET BOARD REAR FACE SLAT 2 X 6 X 70 2 X 6 X 70 2 X 6 X 79 1 2 4 4 X 4 X 47 4 125 3 1325 PTS 2 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 2 DESCRIPTION PICTURE QTY 23 ...

Page 32: ...5 PS 15 2 PANEL SLAT 4 5 1 X 28 8 125 3 3300 PS 1 PANEL SLAT X 33 8 5 5 X 2 4 125 4 1450 DS DECK SPACER 2 5 1 X 4 X 14 4 125 4 2250 DS 1 DECK SPACER 2 5 1 X 4 X 22 4 125 4 4038 DS DECK SPACER 8 5 3 X 4 X 40 5 4 X 2 5 4 X 3 X 23 7 8 ROCK WALL CAP 1 DESCRIPTION PICTURE QTY 24 ...

Page 33: ... 2 X 4 2 X 6 4 X 4 4 X 6 ETC BOTTOM ROCK WALL BOARD 125 6 4300 PTTS 4 4 TOP AND SEATS PICNIC TABLE X 6 X 43 X 6 X 23 4 5 125 6 2387 BRW 125 6 4737 DB DECK BOARD 8 4 4 4000 EWSMP 1 5 MOUNT POST END WALL SLIDE 4 X 4 X 40 7 3 X 6 X 47 4 125 6 2387 RWB 11 BOARD ROCK WALL 5 8 5 4 X 6 X 23 7 5 4 X 6 X 22 SANDBOX SEAT 1 DESCRIPTION PICTURE QTY 25 ...

Page 34: ...TE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION PLASTIC COATED 4 X 6 X 120 SWING BEAM PLASTIC COATED 4 X 4 X 96 CORNER POST PLASTIC COATED 4 X 4 X 108 SWING BEAM LEG DESCRIPTION PICTURE QTY 26 ...

Page 35: ...04 0002 BAR LADDER 1 03 0013 W CHAINS 2 WAVE ROPES SLIDE 1 ROPE 3 04 0006 TRAPEZE SWING W CHAINS 1 PICTURE DESCRIPTION QTY 10 ROCK WALL ROPE 27 ...

Page 36: ...VARY BY MODEL 47 3 8 X 105 DESCRIPTION PICTURE QTY 11 5010 ROCK 5 ROCKS 11 5002 1 PLATE ROCKS 1 10 EA 1 SWING ARE IN ONE BAG 07 0008 CLIMBING A FRAME SWING LEG BRACKET 1 HARDWARE BOXES 1501 1502N 1512 HARDWARE BOXES INSTRUCTIONS 28 ...

Page 37: ...1 1 SWING TELESCOPE 6 07 0001 HANGER 11 4012 IRON DUCTILE TIC TAC TOE UNASSEMBLED 07 0010 DESCRIPTION PICTURE QTY 29 ...

Page 38: ...90 CLIP 6 07 0005 ONE BAG GREEN 11 4003 11 5013 SPRING 4 BRACKET SAFETY HANDLE 2 HANDLES ARE IN 1pr PICTURE DESCRIPTION QTY 1 CHANNEL BRACKET 11 5018 30 ...

Page 39: ...STAKES ARE IN STEERING WHEEL 09 1014 2 NOT SHOWN FLAG KIT LOGO PLATE 1 MANUFACTURER pr 1 1 1 07 0004 07 0016 P ONE BAG GROUND STAKES 2 EXTREME TUBE SLIDE 03 0014 DESCRIPTION PICTURE QTY 31 ...

Page 40: ...ORIENT THE DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS FRONT OF FORT LEFT SWING BEAM NO T NUT CARRIAGE USING T NUT 4 X 4 X 96 BOLTS CORNER POST SIDE OF FORT BEAM MOUNT HOLE IN THIS NO T NUT IN ...

Page 41: ... LADDER RUNNER MUST BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE ROPE LADDER RUNNER TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS AND MEASURE 2 FROM THE TOP OF BOTH CORNER POSTS 4 BEFORE INSTALLING LAG SCREWS MEASURE THE DISTANCE ACROSS...

Page 42: ...SET HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD ...

Page 43: ...R THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 3 HAVE AN ASSISTANT HOLD UP THE LEFT OR RIGHT SIDE FRAME WHILE YOU ATTACH THE BOARDS IN STEPS 5 AND 6 SO THAT THE STRUCTURE REMAINS STABLE DURING ASSEMBLY 35 ...

Page 44: ...HE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS AT THE MIDDLE THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70...

Page 45: ...ORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 REAR FACE BOARD ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD ON THE FRON...

Page 46: ... AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCRE...

Page 47: ...UNDER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST TOP OF ANGLE SUPPORTS SHOULD BE FLUSH OR LOWER THAN THE DE...

Page 48: ...2 X 4 X 47 1 2 PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS OFFSET UP BOTTOM PANEL BOARD 5 16 WASHER 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW 40 ...

Page 49: ...OSEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET REMOVE THE SCREWS ON ONE SIDE OF EACH DECK SPACER 2 ALLOW THE DECK BOARDS TO DROP DOWN IN BETWEEN THE FRONT FACE BOARD AND REAR FACE BOARD 3 TIGHTEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET 4 RE INSTALL THE SCREWS IN THE DECK SPACERS THEN INSTALL THE DECK BOARDS AS INDICATED IN THE INSTRUCTIONS RIGHT SIDE BOARDS BOARD ...

Page 50: ...DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING A 1 4 GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD FASTEN THE DECK BOARD TO THE DECK SUPPORTS WITH 2 WOOD SCREWS EACH END BETWEEN THE CORNER POST AND DECK SPACER 5 4 X 4 X 40 3 8 DECK BOARD 5 4 X 6 X 47 3 8 SCREWS 2 WOOD SCREWS 2 WOOD THE SIDE OF THE DECK BOARD LEAVE A 1 4 GAP ON DECK SPACER IS FLUSH TO INSIDE OF...

Page 51: ...D MARK THE MEASUREMENT ON THE INSIDE ALIGN THE TOP AND SIDE OF THE END WALL SLIDE MOUNT POST WITH THE MARKS 3 USE THREE 2 1 2 WOOD SCREWS TO ATTACH THE END WALL SLIDE MOUNT POST TO THE ROPE LADDER SUPPORT FROM THE OUTSIDE OF THE ROPE LADDER SUPPORT 4 THE END WALL SLIDE MOUNT POST CAN HANG FREELY AT THIS TIME SLIDE MOUNT POST FORT FRONT OF 4 X 4 X 40 END WALL ROPE LADDER SUPPORT 2 26 POST FRONT OF ...

Page 52: ...INSIDE ATTACH EACH DECK SUPPORT TO THE POST WITH THREE 2 1 2 WOOD SCREWS 2 DRILL 1 8 PILOTHOLES THROUGH THE DECK BOARD AND DECK SPACER AS SHOWN IN THE TOP VIEW BELOW 3 SECURE 2 WOOD SCREWS THROUGH THE DECK BOARD INTO THE DECK SUPPORTS 4 NOW SECURE THE FAR END OF THE DECK SUPPORTS TO THE DECK SPACER WITH 2 WOOD SCREWS 2 X 4 X 70 DECK SUPPORTS 25 1 21 3 4 4 4 4 3 4 3 4 TOP VIEW HAVE AN ASSISTANT HOL...

Page 53: ...4 X 70 CENTER DECK SUPPORTS TO THE 2 X 6 BOTTOM PANEL BOARD 2 WOOD SCREW 5 4 X 3 3 8 X 14 1 2 DECK SPACER DECK BOARD CENTER DECK SUPPORTS WITH 2 WOOD SCREWS DECK SPACER 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 6 X 47 1 2 3 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 3 3 8 X 14 1 2 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BET...

Page 54: ... X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER 2 X 4 X 66 ROCK WALL SIDES A T NUT 46 ...

Page 55: ... WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK W...

Page 56: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME A 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 48 ...

Page 57: ...N HEAD SCREWS AND WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 58: ...8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES 5 16 X WASHER 5 16 X 1 1 2 HEX BOLT INSERT T NUTS IN HOLES ON B...

Page 59: ...INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BACK ABOVE THE TOP STEP OF THE LADDER WITH TWO 2 WOOD SCREWS PER SIDE LADDER SIDE 2 X 4 X 66 T NUT SLOTS ON BOTTOM LADDER STEP 2 X 4 X...

Page 60: ...RILL A 3 8 HOLE THROUGH THE REAR ENTRY BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE REAR ENTRY BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES 3 4 REAR ENTRY BOARD 5 16 WASHER INSERT T NUTS IN HOLES ON BACK S...

Page 61: ...ILINGS 3 FASTEN THE CENTER TARP SUPPORTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER TARP SUPPORT TO THE DECK AND SECURE THE BOTTOM OF THE CENTER TARP SUPPORT TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS RAILINGS 2 X 4 X 71 7 8 CENTER TARP SUPPORTS BOTTOM PANEL BOARDS A 5 16 X 2 1 2 RAILING SCALE 1 8 HEX BOLT BOTTOM PANEL BOARD 5 16 T NUT D...

Page 62: ...THE NOTCH ON THE FRONT FACE BOARD C STEP 19 PANEL SLATS 1 FIND THIRTEEN 5 4 X 2 5 8 X 28 1 4 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET 54 ...

Page 63: ...LES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 55 ...

Page 64: ...UCTILE SWING HANGERS WITH THE HOLES IN THE SWINGBEAM IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 21 IRON DUCTILE SWING HANGERS 56 ...

Page 65: ...LUSH TO TOP OF SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG STEP 22 ATTACH SWING LEGS TO BRACKET 57 ...

Page 66: ...OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM THESE TWO HOLE LOCATIONS WILL BE EMPTY ON YOUR SWING BEAM LINE THEM UP WITH THE HOLES IN THE SWING LEG BRACKET UNDER THE SWING BEAM 58 ...

Page 67: ...DERNEATH THE CHANNEL BRACKET PLACE A BOLT CAP OVER ANY EXPOSED THREADS 4 PREDRILL AN 11 64 HOLE BY 2 1 2 DEEP IN THE CENTER CHANNEL BRACKET HOLE 5 FASTEN A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER TO THE CHANNEL BRACKET IN THE CENTER HOLE STEP 24 MOUNT SWING BEAM TO SWING BEAM LEGS BOLT CAP CHANNEL BRACKET 11 5018 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 LAG SCREW PREDRILL 11...

Page 68: ...F THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 I...

Page 69: ...EVEL STEP 26 LEVEL SWING BEAM IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 61 ...

Page 70: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 27 SWING LEG CROSS MEMBER 62 ...

Page 71: ...HREE 2 X 4 X 47 3 8 TARP BOARDS 2 ATTACH EACH TARP BOARD TO THE TOP OF THE CENTER TARP SUPPORTS OR THE CORNER POSTS WITH 8 X 2 1 2 WOOD SCREWS STEP 28 TARP BOARDS 2 X 4 X 47 3 8 TARP BOARD 8 X 2 1 2 WOOD SCREW 63 ...

Page 72: ...HE PAN HEAD SCREW WITH A 1 8 DRILL BIT 3 NOW FOLD THE FLAP UNDER THE TARP BOARD AND FASTEN THE GROMMETS UNDER THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE NOTE IF YOU WISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREWS WITH A 1 8 DRILL BIT THE SIDE OF THE TARP BOARD ON FASTEN OUTSIDE GROMMETS FIRST TO DETAIL E EACH SIDE WITH 14 X 1 1 4 PAN HEAD SCREWS AND 1...

Page 73: ...TART BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED STEP 30 HANGING THE SWINGS SPRING CLIP SWING CHAIN 65 ...

Page 74: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 66 ...

Page 75: ...OULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 3 FOR THE RIGHT SIDE ASSEMBLY PLACE A 2 X 4 X 14 3 4 PT TOP SUPPORT AND A 2 X 4 X 27 1 2 PT SEAT SUPPORT PARALLEL TO ONE ANOTHER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORT...

Page 76: ...THE INSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8...

Page 77: ...OP SEAT BOARDS STEP 34 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 69 ...

Page 78: ...OUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE THE KNOT BEHIND THE ROPE LADDER RUNNER AND RETIE IT UNTIL YOU CAN NO LONGER WRAP THE ROPE AROUND YOUR HAND BE 14 BELOW THE ROPE LADDER SUPPORT 2 1 SLIDE A ROPE LADDER RUNG AGAINST THE THREE KNOTS 5 SLIDE T...

Page 79: ...E CORNER POST HERE BEFORE MOUNTING THE SLIDE TO THE PLAY SET IN THE NEXT STEP STEP 36 EXTREME TUBE SLIDE 1 ASSEMBLE THE EXTREME TUBE SLIDE SEE INSTRUCTIONS ENCLOSED IN THE EXTREME TUBE SLIDE BOX 2 USE STEP 36A TO ATTACH THE SLIDE TO THE PLAY SET 71 ...

Page 80: ...HING THE SLIDE TO THE FORT 1 ATTACH SLIDE ENTRY ASSEMBLY TO THE CORNER POST AND CENTER POST OF THE FORT WITH 3 8 X 3 1 2 LAG SCREWS WITH 3 8 FENDER WASHERS 2 DO NOT ATTACH THE BOTTOM RIGHT HOLE OF THE SLIDE ENTRY PLATE AT THIS TIME LEAVE THIS HOLE EMPTY 72 ...

Page 81: ...ENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 PLACE THE 2 X 4 X 21 1 2 END PANEL BOARD ABOVE THE 2 X 6 X 21 1 2 END PANEL BOARD AND FASTEN TO THE CENTER POST AND CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 FROM THE INSIDE OF THE FORT FASTEN THE 5 4 X 3 X 33 PANEL SLATS WITH 2 WOOD SCREWS 6 TIGHTEN ALL HARDWARE ON THE SLIDE STEP 36B SLIDE PANEL LAG SCREWS 3 THIS SIDE LA...

Page 82: ...DER SUPPORT 5 16 X 3 1 2 LAG SCREW 5 16 WASHER STEP 36C ATTACHING SIDE HEADER BOARD 1 PLACE THE 2 X 4 X 29 1 4 SLIDE HEADER BOARD BETWEEN THE SLIDE AND THE ROPE LADDER SUPPORT ATTACH SLIDE HEADER BOARD TO POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 74 ...

Page 83: ...THE RIGHT SIDE TUBE SLIDE SIDE 3 FOR THE 2 X 4 X 18 ANGLE SUPPORTS AT THE RIGHT FRONT USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK AND INTO THE ANGLE SUPPORT USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE RIGHT FRONT ANGLE SUPPORT TO THE RIGHT FRONT CORNER POST 3 WOOD SCREW 2 WOOD SCREW USE TWO 2 1 2 WOOD SCREWS TO FASTEN THIS ANGLE SUPPORT TO THE DECK SPACER ANGLE SUPPORT AT RIGHT REAR 2 X 4 X 18 USE...

Page 84: ... OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 THE FLARED END OF THE SLIDE WILL REST ON THE BOTTOM PANEL BOARD 3 ATTACH THE SLIDE TO THE DECK WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 14 X 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 76 ...

Page 85: ...PE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN STEP 39 INSTALLING THE ROCK WALL ROPE TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE OF THIS HOLE IN THE FRONT TOP PANEL BOARD NOTE YOU MAY TIE UP TO THREE KNOTS S...

Page 86: ...E THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL CENTER POST OR CORNER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 40 SAFETY HANDLES 78 ...

Page 87: ...THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE STEP 41 TELESCOPE CENTER POST 1 1 4 WOOD SCREWS TELESCOPE TELESCOPE STAND TELESCOPE BRACKETS 79 ...

Page 88: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 GREEN BRACKET GREEN BRACKET TIC TAC TOE AFTER ASSEMBLING 80 ...

Page 89: ... ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 43 TIC TAC TOE INSTALLATION SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 8 X 1 3 4 WOOD SCREWS 4 00 81 ...

Page 90: ...EP 44 SANDBOX SEATS AND NAME PLATE 1 PLACE THE 5 4 X 6 X 22 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 82 ...

Page 91: ...FLAG 1 2 PHILLIPS HEAD SCREW STEP 45 FLAG KIT 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN 83 ...

Page 92: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 84 ...

Page 93: ...WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEERING WHEEL CAP 1 BELOW THE T NUT STEERING WHEEL STEERING WHEEL INSERT WASHER 2 1 2 LAG SCREW DRILL 3 16 HOLE T NUT 85 ...

Page 94: ...ur play set that will be leftover when construction is completed 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 125 4 4038 DS Deck Spacer This part is only used for...

Page 95: ...APPENDIX 87 ...

Page 96: ...aced on the front center post as well as the rear center 1 Center the Canopy Accent over the front or rear center post The top of the Canopy Accent should be flush to the top of the center tarp board 2 Install two 8 x 1 3 4 wood screws to secure the Canopy Accent to the front or rear center post SOLD SEPARATELY SOLD SEPARATELY Purchase two Canopy Accents if you want one on the rear center post A D...

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Page 98: ...TICE 1 Open your Tube Slide box 2 If the model number on the cover of the tube slide manual is 03 0020 then disregard the tube slide mounting steps in this manual and use the mounting steps in APPENDIX A ...

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