Goodmans CPG SERIES Installation Instructions Manual Download Page 52

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Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

CPG036(048)0454B THREE PHASE 575V/60HZ

BELT DRIVE

NOTE 3

SEE

YL/PK

BL/PK

LPS

HPS

IGN

NOTE 3

SEE

GAS VALVE

(ALT.) HONEYWELL

GAS VALVE

W. R.

575

575/3/60

460/3/60

SEE NOTE 4

POWER SUPPLY

TB1

SMOKE/FIRE
DETECTOR
REPLACES JUMPER
WIRE

460/575

240

460

24V

VMR

W H

ALS

PLF

NOTE 2

COMP

IIC

GND

460-575/3/60 0140L00871 REV B

Summary of Contents for CPG SERIES

Page 1: ...bility to install the product safely and to educate the customer on its safe use This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard National Stan...

Page 2: ...TELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT INSTALLATION AND SERVICE MUST BE PERFORMED BY A...

Page 3: ...N MONOXIDE POISONING HAZARD RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE FAILURE TO KEEP THIS COMPARTMENT CLOSED EXCEPT WHEN SERVICING COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH THIS COMPARM...

Page 4: ...Remove wood shipping rails prior to installation of the unit ALL INSTALLATIONS NOTE Appliance is shipped from factory for vertical duct application Proper installation of the unit ensures trouble fre...

Page 5: ...surface Protect the condenser coil because it is easily damaged ROOF CURB INSTALLATIONS ONLY Curb installatons must comply with local codes and should be done in accordance with the established guidel...

Page 6: ...firmly applied to the top of the curb perimeter duct flanges and any exposed duct con nection frame If gasket is loose re apply using strong weather resistant adhesive PROTRUSION Inspect curb to ensur...

Page 7: ...60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in contact with the unit during...

Page 8: ...ipping Weight lbs TO PREVENT SEVERE DAMAGE TO THE BOTTOM OF THE UNIT DO NOT FORK LIFT UNIT AFTER WOOD STRUTS HAVE BEEN REMOVED CAUTION Bring condenser end of unit into alignment with the curb With con...

Page 9: ...n the unit s data plate NOTE If supply voltage is 208V lead on primary of trans former TRANS1 must be moved from the 230V to the 208V tap Main power wiring should be sized for the minimum wire ampacit...

Page 10: ...ns not exceeding 75 feet Use 16 AWG wire for 24V control wiring runs not exceeding 125 feet Use 14 AWG wire for 24V control wiring runs not exceeding 200 feet Low voltage wiring may be National Electr...

Page 11: ...as Capacity of Pipe in Cubic Feet of Gas Per Hour CFH Nominal Black Pipe Size inches BTUH Furnace Input Heating Value of Gas BTU Cubic Foot CFH Refer to the Proper Piping Practice drawing for the gene...

Page 12: ...e Underwriters See NBFU Manual 58 For satisfactory operation propane gas supply pressure must be within 9 7 10 3 inches W C at the manifold with all gas appliances in operation Maintaining proper gas...

Page 13: ...ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 13 8 W C WARNING THIS UNIT MUST BE ISOL...

Page 14: ...de ambient rises above 55 F TOOLS REQUIRED Refrigeration gauge and manifold Voltmeter Clamp on ammeter Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Manometer for verifying gas pres...

Page 15: ...ystem for the purpose of designating its voltage class Nameplate Voltage That voltage assigned to a piece of equipment for the purpose of designating its voltage class and for the purpose of defining...

Page 16: ...rol opens when elevated tempera tures are sensed Elevated temperatures at the control are normally caused by blower failure The reason for the open ing should be determined and repaired prior to reset...

Page 17: ...nt of the gas should be obtained from the gas supplier This measured input must not be greater than shown on the unit rating plate 4 Relight all other appliances turned off in step 1 Be sure all pilot...

Page 18: ...til the thermostat is satisfied 7 Disconnecting the jumper wire between R and Y and between R and G on TB1 terminal block will simulate a satisfied thermostat The compressor will cycle off and IIC pin...

Page 19: ...or air circulation will be desired turn ON the electrical power NORMAL SEQUENCE OF OPERATION HEATING This unit has one RS Manual Reset Limit Control Switch Check the limit to make sure it has not trip...

Page 20: ...rated ignition control determines that a measurable combustion cannot be estab lished within three 3 consecutive ignition attempts If flame is not established within the seven 7 second trial for igni...

Page 21: ...Compressor Delay The automatic ignition control has a built in feature that pre vents damage to the compressor in short cycling situations In the event of intermittent power losses or intermittent th...

Page 22: ...pitched motor sheave for the purpose of airflow balancing but once the balance has been achieved fixed sheaves maintain alignment and minimize vibration more effectively For direct drive units move f...

Page 23: ...ocal conditions and usage Dirty throwaway filters should be discarded and replaced with a new clean filter Disposable return air filters are supplied with this unit See the unit Specification Sheet or...

Page 24: ...oating or lifting off Check the burner flames for 1 Good adjustment 2 Stable soft and blue 3 Not curling floating or lifting off Burner Flame WARNING TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC...

Page 25: ...XTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1293 1 72 364 715 0 20 1235 1 67 354 759 0 30 1173 1 62 342 803 0 40 1124 1 58 330 841 0 50 1056 1 54 316 880 0 60 978 1 47 298 913...

Page 26: ...SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1612 2 60 554 789 0 20 1548 2 49 532 832 0 30 1484 2 38 510 875 0 40 1400 2 27 486 904 0 50 1316 2 16 462 933 0 10 1846...

Page 27: ...626 1008 0 70 1688 5 05 642 1039 0 10 2106 5 14 650 924 0 20 2050 5 26 670 951 0 30 1993 5 32 678 969 0 40 1960 5 47 696 1001 0 50 1920 5 54 706 1021 0 60 1880 5 61 726 1041 0 70 1810 5 73 736 1072 0...

Page 28: ...4 58 582 940 0 70 1782 4 72 602 968 0 10 2224 4 73 592 832 0 20 2165 4 79 612 860 0 30 2123 4 91 630 891 0 40 2079 5 01 642 913 0 50 2029 5 14 666 946 0 60 1978 5 26 676 969 0 70 1926 5 38 698 1001 0...

Page 29: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0 8 2153 0 9...

Page 30: ...M BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2460 0 96 2251 0 80 2073 0 65 1862 0 51 0 4 2408 1 00 2206 0 84 1982 0 68 1808 0 55 1572 0 41 0 6 2402 1 08 2173 0 89 1943 0 72 1701 0 55 1511 0 43 0...

Page 31: ...STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2262 1 161 2051 0 948 1851 0 763 1657 0 60 0 8 2277 1 271 2070 1 048 1852 0 837 1646 0 656 1 0 2304 1 387 2089 1 153 18...

Page 32: ...HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2219 0 95 1970 0 75 0 8 2215 1 04 1956 0 82 1697 0 62 1 0 2240 1 15 1957 0 90 1681 0 67 1 2 2260 1 26 1983 1 00 1683 0 74 1 4 2288 1 38 2...

Page 33: ...IC 1 5 2 3 208 230 60 1 187 253 1 26 41 134 1 1 4 1 40 DD STD STATIC 1 0 7 6 DD STD STATIC 1 0 7 6 BD STD STATIC 1 0 3 8 460 60 3 414 506 1 7 76 52 0 1 1 4 0 80 BD STD STATIC 1 0 1 9 575 60 3 518 633...

Page 34: ...al discharge return and supply openings Install with insulation facing up using the longer screws provided in the literature package RETURN SUPPLY 12 17 7 3 8 11 25 6 1 4 4 7 8 DRAIN THRU CURB LOCATIO...

Page 35: ...35 APPENDIX D WIRING DIAGRAMS...

Page 36: ...E 5 RD YL L2 C T2 L1 T1 BK BK PU RD BL PU BK BL PU BR CM BK COMP YL RD IIC C RD OR YL SEE NOTE 8 GREEN JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3...

Page 37: ...YL YELLOW TB1 IIC FS TR FS F IGN 2 1 3 3 FOR DIFFERENT THAN FACTORY SPEED TAP CHANGE COOLING SPEED AT COOL TERMINAL CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD BK HIGH SPEED BL MED SPEED R...

Page 38: ...JUMPER ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 3 2 1 RD RD LS 208...

Page 39: ...TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 1 REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IG...

Page 40: ...1 60 RD YL WH BL RD RCCF RD YL L2 C T2 L1 T1 BL BK BK PU RD COMP BK PU CM BR PK 24 0 PK VMR BL C 24V TR BL 20 8 OR LS RD RD NOTE 6 SEE BL BL GR ALS GR PS RS PLF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL B...

Page 41: ...L1 2 1 3 C T1 EM L N C R S H C CM C VM C LPS HPS HIGH PRESSURE SWITCH HPS LOW PRESSURE SWITCH LPS COOLING SPEED YELLOW WIRE USE NEC CLASS 2 WIRE 5 USE COPPER CONDUCTORS ONLY 3 FOR DIFFERENT THAN FACTO...

Page 42: ...E MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BL YL PU WH BR R G Y1 W OR RD C MV FS IGN VM BL BL YL WH BR BL BK GV GV SMOKE FIRE DETECTOR REPLACE JUMPER TB1 YL LPS HPS YL PK BL PK Y2 W2 BR...

Page 43: ...the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERS...

Page 44: ...R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 Y2 RD BL PK YL PK HPS LPS F FC GND YL 208 240 3 60 SEE NOTE 5 RD YL RD IIC RD L2 C T2 L1 T1 BK BK PU YL OR YL ALS GR PS RS PLF YL YL NOTE 4 GAS VALV...

Page 45: ...SENSOR EVAPORATOR MOTOR FC FUSE F C GV FS GND IGN IIC EM L2 L3 COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00512 REV B HPS LPS LPS LOW PRES...

Page 46: ...LF YL YL NOTE 4 GAS VALVE MV 2 1 4 5 YL BL W R GAS VALVE PU ALT HONEYWELL 3 6 YL BR PU PU BK BR R G Y1W1 OR RD C MV FS IGN VM BL RD BL BK GV GV TB1 YL GR Y2 RD BL PK YL PK HPS LPS RD BK SEE NOTE 9 F W...

Page 47: ...COMPRESSOR COMPONENT LEGEND COMP ALS TB1 TR TRANSFORMER C CM T3 T3 T2 FC C T1 T1 C T2 208 240 3 60 0140L00507 REV B HPS LPS LPS LOW PRESSURE SWITCH HPS HIGH PRESSURE SWITCH HIGH VOLTAGE FACTORY WIRIN...

Page 48: ...T3 RD OR L3 YL BK GR YL IIC T1 T2 BK PU YL BK RD C L1 L2 BL BL RD OR BK BK PU COMP CM BR BK RD RD LS WH GR BL PU RD RD RD WH BR YL RD BL RD YL YL BL GR YL PU YL PU PS 5 4 1 2 NOTE 2 PLF 6 3 YL RS ALS...

Page 49: ...TR LOW VOLTAGE FACTORY WIRING LINE VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE OPTIONAL HIGH VOLTAGE ALS COMP COMPONENT LEGEND COMPRESSOR EM IIC IGN GND FS GV C F FUSE FC EVAPORATOR MOTOR FLAME SEN...

Page 50: ...BL YL MV MV PU PU W R GAS VALVE GV BR BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD HPS LPS YL PK BL PK BL R C Y Y1 YL BL RD G W2 GR BL PU WH W BR SEE NOTE 6 WH GND T3 RD...

Page 51: ...INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H C D1 FS F 5 4 NOTE...

Page 52: ...BL PK WH LPS HPS RD BR RD FC RD OR VM BK IGN FS NOTE 3 SEE PU GR GV GAS VALVE ALT HONEYWELL BL BL GV GAS VALVE W R PU PU MV MV YL BL BL BL GR BL 575 575 3 60 460 3 60 SEE NOTE 4 POWER SUPPLY GR S2 S1...

Page 53: ...R BLOWER RELAY IBR AUXILIARY LIMIT SWITCH FEMALE PLUG CONNECTOR INTEGRATED IGNITION CONTROL CM CONDENSER MOTOR LS LIMIT SWITCH VENT MOTOR RELAY VENT MOTOR PRESSURE SWITCH TERMINAL BLOCK 24V SIGNAL ROL...

Page 54: ...TE 2 PLF 6 3 YL RS GR BL BL BL YL MV MV PU PU W R GAS VALVE GV BL ALT HONEYWELL GAS VALVE GV GR SEE NOTE 3 FS IGN BK VM OR RD FC RD BR RD WH YL HPS LPS YL PK BL PK BL R C Y2 Y1 YL BL RD G GR BL PU WH...

Page 55: ...Y LIMIT SWITCH IBR INDOOR BLOWER RELAY BC BLOWER CONTACTOR BC L2 L3 C CM T3 C FC 208 240 3 60 T2 T3 T2 T1 T1 L1 C SUPPLY VOLTAGE 1 3 VMR BC IIC VMR FS IGN NOTE 3 C RS GV 3 6 PLF 2 5 C NOTE 2 1 EM LS H...

Page 56: ...56 Goodman Manufacturing Company L P 5151 Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2009 2011 Goodman Manufacturing Company L P...

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