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IO-101G

06/04

INDEX

Important Message to Homeowner ...................... 2

Codes and Regulations ....................................... 2

Inspection ............................................................ 2

Replacement Parts .............................................. 2

Important Safety Instructions ............................... 2

Clearances and Accessibility ............................... 2

Location ............................................................... 3

Electrical .............................................................. 3

Refrigerant Tubing ............................................... 4

Evaporator Coils .................................................. 4

Quick Connect Coils ............................................ 4

System Start Up .................................................. 4

Processing Checks .............................................. 4

Charge Checks .................................................... 5

Superheat Determination ..................................... 5

Expansion Valve System ..................................... 5

Wiring Diagrams .................................................. 6

IMPORTANT MESSAGE TO OWNER

These instructions should be carefully read and kept near
product, for future reference. While these instructions are
addressed primarily to the installer, useful maintenance
information is included. Have your installing dealer
acquaint you with the operating characteristics of the
product and periodic maintenance requirements.

CODES AND REGULATIONS

This product is designed and manufactured to permit
installation in accordance with National Codes. It is the
installers responsibility to install the product in accordance
with National Codes and/or prevailing local codes and
regulations.  The manufacturer assumes no responsibility
for equipment installed in violation of any code or
regulations.

Important: The United States Environmental Protection
Agency (EPA) has issued various regulations regarding
the introduction and disposal of refrigerants in this unit.
Failure to follow these regulations may harm the
environment and can lead to the imposition of
substantial fines. Because regulations may vary due
to passage of new laws, we suggest a certified
technician perform any work done on this unit. Should
you have any questions please contact the local office
of the EPA.

INSPECTION

Upon receiving the unit, inspect it for damage from
shipment. Claims for damage, either shipping or
concealed, should be filed immediately with the shipping

company. Check the unit model number, specifications,
electrical characteristics and accessories to determine if
they are correct. In the event an incorrect unit is shipped,
it must be returned to the supplier and must NOT be
installed. The manufacturer assumes no responsibility for
installation of incorrectly shipped units.

REPLACEMENT PARTS

Order all replacement parts through your local distributor.
When ordering parts, give complete model and serial
number as shown on the unit’s rating plate. Replacement
parts for this appliance are available through your
contractor or local distributor. For the location of your
nearest distributor consult the white business pages, the
yellow page section of the local telephone book or contact:

SERVICE PARTS DEPARTMENT

GOODMAN MANUFACTURING COMPANY, L.P.

2550 NORTH LOOP WEST, SUITE 400

HOUSTON, TEXAS 77092

(713) 861 – 2500

IMPORTANT SAFETY INSTRUCTIONS
Recognize Safety Symbols, Words, and Labels

The following symbols and labels are used throughout this
manual to indicate immediate or potential hazards. It is
the owner’s and installer’s responsibility to read and
comply with all safety information and instructions
accompanying these symbols.  Failure to heed safety
information increases the risk of property damage and/or
product damage, serious personal injury or death.

DANGER

IMMEDIATE HAZARDS WHICH 

WILL 

RESULT IN

PROPERTY DAMAGE, PRODUCT DAMAGE, SEVERE
PERSONAL INJURY AND/OR DEATH.

WARNING

HAZARDS OR UNSAFE PRACTICES 

COULD

 RESULT

IN PROPERTY DAMAGE, PRODUCT DAMAGE,
SEVERE PERSONAL INJURY AND/OR DEATH.

CAUTION

HAZARDS OR UNSAFE PRACTICES WHICH

 MAY

RESULT IN PROPERTY DAMAGE, PRODUCT
DAMAGE, AND/OR PERSONAL INJURY.

CLEARANCES AND ACCESSIBILITY

The condensing unit is designed to be located outside the
building with unobstructed condenser air inlet and
discharge.  Additionally, the unit must be situated to permit
access for service and installation.  Condenser air enters
from three sides.  Air discharges upward from the top of
the unit.  Refrigerant tube electrical connections are made
on the right side of the unit as you face the compressor
compartment.  The best and most common application is
for the unit to be located 10” from the back wall with the
connection side facing the wall. Refer to Figures 1 and 2.

Summary of Contents for Split System Condensing Units IO-101G

Page 1: ...STEM CONDENSING UNITS All information contained herein is subject to change without notice Goodman Manufacturing Company L P I0 101G 2550 North Loop West Suite 400 Houston TX 77092 06 04 www goodmanmfg com 2003 2004 Goodman Manufacturing Company L P ...

Page 2: ...ncorrect unit is shipped it must be returned to the supplier and must NOT be installed The manufacturer assumes no responsibility for installation of incorrectly shipped units REPLACEMENT PARTS Order all replacement parts through your local distributor When ordering parts give complete model and serial number as shown on the unit s rating plate Replacement parts for this appliance are available th...

Page 3: ...d above the air handler the maximum lift should not exceed 70 suction line If air handler is mounted above condensing unit the lift should not exceed 50 liquid line Refer to Figure 3 and Table 1 for maximum refrigerant line lenghts PITCH SUCTION LINE TOWARD OUTDOOR UNIT 1 2 FOR EVERY 10 OF LINE INDOOR UNIT ABOVE OR LEVEL TO OUTDOOR UNIT INDOOR UNIT LIQUID LINE OUTDOOR UNIT OUTDOOR UNIT INDOOR UNIT...

Page 4: ...TO BE MADE Field Connection to the Valve and Valve Opening 1 Tubing should be cut square Make sure it is round and free of burrs at the connecting ends Clean the tubing to prevent contaminants from entering the system 2 Wrap a wet rag around the copper valve stub before brazing 3 Braze or silver solder the joint 4 After brazing quench with a wet rag to cool the joint Evacuate and charge the connec...

Page 5: ...superheat Add charge to lower superheat Remove charge to raise superheat 5 Remove gauge lines carefully WARNING ESCAPING LIQUID REFRIGERANT CAN CAUSE BURNS AMBIENT CONDENSER INLET TEMPERATURE F DRYBULB 65 70 75 80 85 100 5 5 95 5 5 5 90 7 12 18 85 5 10 17 20 80 5 12 21 26 75 5 10 17 25 29 70 5 14 20 28 32 65 13 19 26 32 35 60 17 25 30 33 37 RETURN AIR TEMPERATURE F DRYBULB SYSTEM SUPERHEAT TABLE 2...

Page 6: ... 58 1 2 1 14 5 8 1 86 0 04 3 4 0 06 7 8 0 08 1 1 8 0 15 1 3 8 0 22 LINE CHARGE ALLOWANCE R 22 oz ft TABLE 5 NOTE System with over 50 separation between condensing unit and evaporator may require oil charge adjustment 1 1 1 2 2 5 UNIT MODEL TONS 0 5 ADDITIONAL OIL CHARGE PER EACH ADDITIONAL 10 OF LINE OZ 0 25 OIL CHARGE ADJUSTMENT Use either Texaco WF 32 formerly cappella B or Suniso 3G S oil TABLE...

Page 7: ...F COOL COIL FAN RELAY COIL C CH THERMOSTAT FAN SWITCH HP 3 COMP 2 C T3 L3 C T2 L2 MOTOR AUTO ON G CONTACTOR 1 CAP C T1 L1 OUTDOOR POWER SUPPLY Y LINE SPLICE WIRE NUT C T1 L1 BL V V LOW VOLTAGE BK ANTICIPATOR THERMOSTAT BULB THERMOSTAT ADJ HEAT THERMOSTAT ANTICIPATOR HIGH VOLTAGE LOW VOLTAGE OPTIONAL START ASSIST WIRE NUT REPLACEMENT WIRE MUST BE SAME GAGE AND INSULATION THICKNESS 105 C APPLIANCE W...

Page 8: ... units to significantly reduce the most frequent causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our website at www goodmanmfg com for information on Goodman products Warranties Customer Services Parts Contractor Prog...

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