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SERVICING

18

CHECKING TEMPERATURE RISE

The more air (CFM) being delivered through a given furnace, 

the less the rise will be; so the less air (CFM) being delivered, 

the greater the rise. The temperature rise should be adjusted 

in accordance to a given furnace specifications and its 

external static pressure. An incorrect temperature rise may 

result in condensing in or overheating of the heat exchanger. 

An airflow and temperature rise table is provided in the blower 

performance  specification  section.  Determine  and  adjust 

temperature rise as follows:

1.  Operate furnace with burners firing for approximately ten 

minutes. Check BTU input to furnace - do not exceed 

input rating stamped on rating plate. Ensure all registers 

are open and all duct dampers are in their final (fully or 

partially open) position.

2.  Place thermometers in the return and supply ducts as 

close to the furnace as possible. Thermometers must not 

be influenced by radiant heat by being able to “see” the 

heat exchanger.

SUPPLY

    AIR

RETURN

    AIR 

Checking Temperature Rise

3.  Subtract the return air temperature from the supply air 

temperature to determine the air temperature rise. Allow 

adequate time for thermometer readings to stabilize.

4.  Adjust temperature rise by adjusting the circulator blower 

speed. Increase blower speed to reduce temperature rise. 

Decrease blower speed to increase temperature rise. 

Refer to 

Circulator Blower Speed 

section in the Product 

Design section of this manual for speed changing details. 

Temperature rise is related to the BTUH output of the 

furnace and the amount of air (CFM) circulated over the 

heat exchanger. Measure motor current draw to determine 

that the motor is not overloaded during adjustments.

CHECKING PRIMARY LIMIT CONTROL

All use a nonadjustable, automatic reset, bi-metal type limit 

control.  

Style 1 drawing illustrates the Primary Limit used on the 80% 

furnaces.

    

Style 1

WARNING

HIGH

 

VOLTAGE

D

I

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CONNECT

 

ALL

 

POWE

BEFO

R

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 S

E

R

VICING

 

O

R

CHANGING

 

ANY

 

ELECT

R

ICAL

 

WI

R

ING.

 

M

ULTIPLE

 

POWE

R

S

OU

R

CE

MAY

 

BE

 

P

R

E

S

ENT.

 

F

AILU

R

E

 

TO

 

DO

 S

O

 

MAY

 

CAU

S

E

P

R

OPE

R

TY

 

DAMAGE,

 

PE

RS

ONAL

 

IN

J

U

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O

DEATH.

1.  Remove burner compartment door to gain access to 

the primary limit.

2.  Remove low voltage wires at limit control terminals.
3.  With an ohmmeter, test between these two terminals  

as shown in the following drawing. The ohmmeter 

should read continuous unless heat exchanger tem-

perature is above limit control setting. If not as above, 

replace the control. 

                  

     COLOR

IDENTIFYING

       TAB

 

Testing Primary Limit Control 

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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