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USING THE WOOD FIRE OVEN 

 
 

LIGHTING THE FIRE 

 

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During the first two days of operation it is important that the fire temperature be raised gradually so that all 
moisture can disperse from the oven walls without forming super heated steam. We recommend a rise of no more 
than 50

o

C per hour. 

 

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When lighting the fire at the start of the day use 5 - 7 logs depending on their size. It is safe to use low odour 
firelighters or a gas poker to start the fire; alternatively you can use the traditional kindling method. If you use 
newspaper or resinous timbers, such as pine, for kindling then it may be necessary to clean the flue more regularly. 

 

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You can either start the fire in its normal position at the side of the oven or you may prefer to start the fire in the 
centre of the oven floor and then move the coals and burning logs into position once the oven temperature has been 
reached. We have been unable to determine any specific advantage to either of these methods and so they remain 
an issue of personal preference, although the general heat dispersion achieved by lighting the fire in the centre of 
the oven would seem, in theory, to result in the most rapid heating cycle. 

 

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The oven should reach operating temperature after approximately 30 to 40 minutes. (Except during the first week 
or so of operation when excess moisture needs to be driven from the cooking chamber and the residual heat levels 
need to be built up in the sub base heat bank). 

 
 

MAINTAINING THE FIRE

 

 

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The best fire position during operation is hard to one side of the oven. 

 

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A fire at the back may be more visible to the clientele, but loses much of the convection heat properties as the 
flames wrap around the chamber roof towards the tunnel and flue. A side fire results in optimum convection as the 
flames wrap from side to side across the oven chamber roof. In addition, adding wood to a rear fire will inevitable 
result in debris dropping onto the cooking floor (and food in the oven) as the wood passes across the entire oven 
from front to back. The fire should take up as little floor area as possible. Some operators use a simple metal or 
brick form to hold the fire in place. 

 

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It is very important to always have a good strong flame so as to ensure the cooking chamber temperature is 
properly maintained and the top of the pizzas are toasted. This will prevent the bases from burning before the top is 
cooked through. A single flaming log is usually adequate in the small oven and one or two in the large oven. Never 
cook with just coals!. 

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Whenever the flame starts dying or the temperature starts to drop, put a new log onto the fire. Do not wait until the 
flames are completely out as this will mean that the new log will smoulder at first, absorbing heat and emitting 
smoke, rather than bursting into strong flame. 

 

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Should you need to re-ignite your fire during the course of the day, paraffin firelighters may be used. Do NOT 
COOK ANYTHING in the oven till after the paraffin block is totally burnt out as this will result in the paraffin 
fumes impregnating the food. Alternatively, induce a flame by casting a handful of semolina flour or other 
combustible onto the glowing coals. 

 

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At the end of the day spread the coals over the cooking floor. This will burn off any residual food material and 
cleans and sterilises the floor. (See the section on cleaning the oven). 

 

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At night, seal the oven mouth using the door or aluminium foil to maximise heat retention until the next light up 
time. 

 
 

CONTROLLING THE FLOOR TEMPERATURE

 

 

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It is very important to always monitor the temperature of your oven floor in relation to the rest of the oven. Should 
you find the floor is too hot and tends to burn the underside of your pizza base before the top is toasted, or the 
dough is cooked through, mop the floor with clean water to reduce the floor temperature. Use a standard “hairy” 
mop dipped in a bucket and then wrung out so as not to throw excessive amounts of water onto the oven floor.  

 

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Do not put cold water on the tiles as the thermal shock may crack them. Also do not dump cold water or a cold wet 
mop on the granite mantle as this will result in cracking of the mantle. 

 
 

Summary of Contents for Wood Fired Ovens

Page 1: ...ructions as supplied with any upgrade or option 2 Product specific instructions as supplied with the particular primary product 3 Quick reference operating guides supplied with the principal product 4 Component operating and instruction texts as may have been supplied 5 The Cooking with Fire Book and finally 6 any third party or additional texts PRE INSTALLATION CHECK LIST To ensure installation a...

Page 2: ... standard 900mm doorways please carefully read and follow the instructions supplied separately with the turning frame Either use the forklift to move the appliance to its set down position or place a pallet trolley under the frame and move the unit into position At all times ensure that the appliance is only lifted enough to be clear of the floor excess height will result in the appliance being un...

Page 3: ...uadrant should be fixed to the outside of this skin If gas is being used then the damper blade must either be 5mm smaller in diameter or have a notch cut off each side so as to never allow the duct to be sealed The outer duct must end about an inch or so lower than the inner duct and should be covered by a skirt cowl or weather spinning which does not seal it Alternatively you can use a wood burni...

Page 4: ... six monthly and all bends should be fitted with inspection hatches The exact interval between cleaning for each specific system should be determined under advice of a professional flue cleaner or chimney sweep and will depend on many factors specific to the actual site and operating conditions and practices IMPORTANT REFER AT ALL TIMES TO THE CODE APPLICABLE TO THE AUSTRALIAN STANDARDS FOR SOLID ...

Page 5: ...ticularly if not properly dried and cured Each species of wood has its own characteristics which will set it apart from other woods and to determine its suitability for certain uses Wood is made up of a number of substances Cellulose constitutes about 50 percent of the wood by weight Lignin makes up about 23 to 33 percent of softwoods but only about 16 to 25 percent of hardwoods The lignin binds t...

Page 6: ...od passes across the entire oven from front to back The fire should take up as little floor area as possible Some operators use a simple metal or brick form to hold the fire in place It is very important to always have a good strong flame so as to ensure the cooking chamber temperature is properly maintained and the top of the pizzas are toasted This will prevent the bases from burning before the ...

Page 7: ...ricks which make up the floor of the oven are level and replace any damaged cracked or warped bricks immediately CLEANING THE WOOD FIRE OVEN One of the benefits of using a Golden Embers wood fired oven is the minimal effort required to keep it clean The best method of keeping the oven floor clean is as follows 1 Once you have baked your last pizza of the day spread the remaining coals evenly over ...

Page 8: ...multaneously in the Golden Embers pizza oven As the oven heat is concentrated in he vicinity of the fire you should use the supplied pizza paddle to rotate the bases and ensure even baking Alternatively you can fit the optional separator or fire guard which effectively separates the fire from the cooking area eliminating direct infra red exposure to the pizzas and thus minimising or even eliminati...

Page 9: ...rease gas throughput Once you have adjusted it to the desired size you must securely replace the cover screw which is sealed with an O Ring If the regulator is screwed down fully fully open and there is still inadequate flame it means that the supply pressure is too low Check that the supply line is not obstructed or damaged If there is no obstruction then it will be necessary to remove the inject...

Page 10: ...he operating manual If it is necessary to have the flue too open to maintain draw then the air supply make up air and extraction in the kitchen is not balanced and needs attention IMPORTANT WARNINGS AND DO S AND DON TS Remember that all types of flammable gas can be extremely volatile and dangerous and that in the interest of your own and public safety it is imperative that the system only be oper...

Page 11: ... core 240V 10amp flex power lead with 10 amp plug Systems Control N A 240V crimped female spade connectors insulated Systems Control N A Number of Main Burners Type Single NG Brown 40mm Long Pattern Inspirator Maximum Gas Rate per Burner 100MJ Injector Nozzle Size as shipped 2mm Combustion Rate at that size 60 MJ hr Number of Pilot Burners Type Brahma Wind Proof Torch Burner Pilot 5MJ Hr Volume of...

Page 12: ...ioning then turn of gas ball valve and call your supplier Igniter sparks repeatedly no pilot flame lights and reset light comes on Try again there may be air in the line if still unsuccessful then check that ball valve is open and that the gas supply is functioning If all checked then check that spark is going to pilot head not to ground somewhere else If still not functioning check cables to BM v...

Page 13: ...although fine cracking in the vicinity of the burner jet is often inevitable in any event Although not essential it is always recommended that at least 1 piece of timber be kept burning in the oven even if it is merely a glowing log in the corner This enhances flavours gives greater visual appeal and will assist in ensuring that the oven floor is maintained at a constant temperature relative to th...

Page 14: ...GOLDEN EMBERS AC11 CLASS 1 GAS WOOD FIRE GAS TRAIN SCHEMATIC AND LEGEND ...

Page 15: ...5MJ Hr for gas only at maximum and during intermittent operation only Each cooking chamber is guaranteed not to crack during normal use The dome insulating and decorative skin is multi layered being 90mm High Alumina High density High Purity Low cement Continuous pour Refractory Castable 25mm High density Zirconia Blanket 160Kg m3 25mm High Density Ceramic Blanket 130 Kg m3 25mm Fibretex 350 or Fi...

Page 16: ...ion flame electrode control 240 or 110 volt AC AGA Approval Number 5391 Class 2Cb Brand Name BRAHMA Category Burner Controls Flame Safeguards Flame Detectors UV Burner Control with Integral Ignition HTX CP3135 1 Set point Range 0 450oC Alarm output Accurate to 1 J type thermocouple 0 450oC Brand Name CAMPINI Category Thermostats Temperature Indicators Thermometer Thermostat Programmable ...

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