GOKARTS USA CN250 Dune Buggy Setup Manual Download Page 3

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GOKARTSUSA.COM

(800)

603-1437

GokartsUSA is a Nationwide Supplier of Powersports Products

Table of Contents

CONTENTS

Factory Direct

Mechanic Advisory

Components to be Installed

Buggy Setup

Uncrate your Buggy

Attach Shock Absorbers

Install Wheels

Battery Installation

Seat Installation

Steering Wheel Installation

Roll Cage Installation

Install Radiator Coolant (250 models)

Install Engine Oil

Install Gear Oil

Fuel Line Installation

Vacuum Line Installation

Summary of Contents for CN250 Dune Buggy

Page 1: ...BUGGY SETUP GUIDE Volume 1 GOKARTSUSA GY6 150 CN250 Buggy Setup Guide...

Page 2: ...KARTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 2 GY6 150 CN250 DUNE BUGGY Buggy Setup Guide GOKARTSUSA COM 2000 Highway 50 S Lake Tahoe CA 96150 Phone 800 603 14...

Page 3: ...ory 4 Components to be Installed 4 Buggy Setup 5 Uncrate your Buggy 7 Attach Shock Absorbers 8 Install Wheels 9 Battery Installation 11 Seat Installation 13 Steering Wheel Installation 14 Roll Cage In...

Page 4: ...Controls etc Your Buggy will arrive in a large crate You must uncrate and setup your Buggy when you receive it This guide is indented to supplement the setup guide provided by the manufacturer Mechan...

Page 5: ...sted and adjusted at the factory and then packaged for shipping Your Buggy will arrive with ALL MAJOR COMPONENTS INSTALLED including Engine Transmission Brakes Steering Systems and Controls etc Setup...

Page 6: ...GOKARTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 6 Your Buggy will arrive in a metal Crate...

Page 7: ...gy WARNING Buggies weigh 500 pounds or more Make sure to have some help for this step Remove all of the bottom bolts from around the crate and lift the upper part of the crate frame as one piece COMPO...

Page 8: ...1437 GokartsUSA is a Nationwide Supplier of Powersports Products 8 Attach the Shock Absorbers Line up the shock with its mount on the frame insert the bolt thread on the nut and tighten Repeat this pr...

Page 9: ...and washers the hub Some Buggies ship with uni directional tires while others come with bi directional tires Uni directional tires must be installed on a correct side Find the arrow on the tire sidewa...

Page 10: ...RTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 10 Place the wheel onto the hub Install the lug nuts The flat washer goes on first then the lock washer then the lug...

Page 11: ...id Battery Cell Caps Rubber Battery Cushion Battery Cover Terminal Screws Battery Setup 1 Follow the enclosed instructions to fill the battery with the battery acid 2 Charge the Battery for 8 hours 3...

Page 12: ...Nationwide Supplier of Powersports Products 12 The RED wire connects to the POSITIVE terminal The BLACK wire connects to the NEGATIVE terminal NOTE Do NOT reverse these connections or you will damage...

Page 13: ...A is a Nationwide Supplier of Powersports Products 13 Install Seats Place the seat in the buggy and use the seat adjustment rails to align the mounting bolts with the mounting tabs Thread the mounting...

Page 14: ...of Powersports Products 14 Install Steering Wheel Remove the nuts from the steering wheel mounting screws Line up the screws with the holes in the steering wheel mount NOTE Ensure that your front whee...

Page 15: ...e front of the bar into the front mount first then insert the rear of the bar into the rear mount Insert the screws and thread the adaptor nuts onto them but do not tighten at this time NOTE Sometimes...

Page 16: ...or 5 Fill the cooling system with the same ratio of antifreeze to water that you would use in your full size automobile This ratio will vary according to the region climate in which you live 6 Bleed t...

Page 17: ...he proper oil level using the dipstick on the engine oil filler plug before operating your engine Also go through all the nuts and bolts and ensure that they are tight Sometimes they come loose during...

Page 18: ...el Line Identify the Fuel Line Most 150 and 250 Buggies have 2 lines coming out of the Fuel Valve One Line usually the one with a Fuel Filter connected to it is the Fuel Line The other line is the Vac...

Page 19: ...Proper installation of the Vacuum Line is important because it opens the Fuel Valve with Vacuum Connect the Fuel Valve s vacuum line to the engines vacuum Y connector as shown below NOTE Sometimes th...

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GOKARTS USA CN250 Dune Buggy, Setup Manual

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Summary of Contents for CN250 Dune Buggy

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