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Godrej & Boyce Mfg. Co. Ltd, HO Service, Mumbai   

 

 

 

  SM 3274 - Page 5 of    23 

 

 

To minimize the risk of personal injury or property damage it is important that the following safe servicing 
practices be observed. 
 
1) Read carefully the instruction booklet supplied with the air-conditioner from time to time. Be sure you 
are operating air-conditioner properly. 
 
2) Know the location of customer’s air-conditioner circuit breakers or fuses. 
 
3)  Before  servicing  the  air-conditioner,  UNPLUG  the  power  cord  before  performing  any  repairs  or 
removing any panel.    Note Except for electrical & partly mechanical performance testing, none of repairs 
require electrical power. 
 
4) Be careful when handling air-conditioner grille and access panel, parts or any components which may, 
have sharp edges.    Avoid placing your hand into any area of the air-conditioner which can’t first visually 
inspect for sharp edges. 
 
5)  Always  use  the  correct  tools  for  a  job  and  make  sure  tools  are  in  good  condition.    Worn,  faulty  and 
misused tools can cause accidents. 
 
6) Never interfere with or bypass the operation of any switch, component or feature of the air-conditioner. 
 
7)  Use  only  replacement  parts  of  the  same  size  and  capacity  as  per  the  list  of  parts.    If  you  have  any 
questions contact our branch. 
 
8) When replacing any component, be sure any green ground wires are connected securely in their original 
position to avoid danger of shock or short circuit. 
 
9)  Before  connecting  the  power  supply,  make  sure  no  un  insulating  wires  or  terminals  are  touching  the 
cabinet.    Electrical wiring  and all  grounds  must  be  correctly  reconnected  and  secured  away  from  sharp 
edges,  components  and  moving  parts.    All  panel  and  covers  etc.  should  be  reinstalled  before  the 
air-conditioner is plugged in. 
 
10)  The  line  cord  must  be  plugged  into  a  grounded,  three  plug  pin.    Never  cut  or  remove  the  third 
(ground) or top pin from the power cord plug. 
 
11) Do not substitute ordinary wire for any internal wiring of air-conditioner.    The wire must carry heavy 
current and can be subjected to heat.    It is very important that all connections are tight and secure. 
 
12)  Make  an  insulation  test,  after  the  air-conditioner  is  repaired,  to  protect  the  customer  from  being 
exposed to shock hazards. (Value to be not less than 1M

 
13) Always work in an well ventilated space/area during sealed system repairs. 

 
 
 
 
 
 
 
 
 

GOOD SERVICING PRACTICES: 

Summary of Contents for GSC 18 FGA 5 WOG

Page 1: ...ion CUSTOMER SERVICE PLANT 11 PIROJSHA NAGAR VIKHROLI MUMBAI 400079 Prepared by Shreekant Jamble Authorized Issued by S A Jamadar For private circulation only Rs 250 SERVICE MANUAL For Godrej Air Cond...

Page 2: ...3 Safety Precautions 5 4 Good Servicing practices 6 5 Customer Relations 7 6 Nomenclature 9 7 Specification for GSC 18 FGA 5 WOG 10 8 Exploded View Indoor GSC 18 FGA 5 WOG 11 9 Exploded View Outdoor G...

Page 3: ...aged in providing efficient service to valued customers We certainly referred to many books journals and other documents to enable us to provide you updated information An inexperienced and unauthoriz...

Page 4: ...tent Repairing the air conditioner right the first time Showing respect to customer the air conditioner and the home Using neat work habits and carefully cleaning up after the repair Checking out the...

Page 5: ...witch component or feature of the air conditioner 7 Use only replacement parts of the same size and capacity as per the list of parts If you have any questions contact our branch 8 When replacing any...

Page 6: ...system 7 Using 2 stage rotary vacuum pump for evacuation of tubes and sealed system 8 Minimize brazed joints and making proper joints Flare joints 9 Flushing with dry Nitrogen gas 10 Leak testing with...

Page 7: ...is compulsory Customers are impressed with timekeeping If you expect to arrive late genuinely telephone immediately and explain reasons It is extremely rude to cancel an appointment Most customers ta...

Page 8: ...void use of extension power board wire Explain benefits of various features of the appliance Advice the care customer can take to avoid repetition of problems Diplomatically cover what is and is not c...

Page 9: ...ies P Plain fascia Z Cu condenser C Cooling H Heating Cooling Color Finish Non IMD White W White R R410 model Year of Launch Base A 2001 M 2013 O 2015 Version G Green Balance P Pearl S Silverline M Mi...

Page 10: ...orator Pipe type Internally grooved No of Rows 2 Swing Motor Model 24BYJ48 Rating V DC 12 Other Details Sound Level dB A 48 Dimension W D H mm 940 X 232 X 300 Net Weight kg 14 Outdoor unit Compressor...

Page 11: ...Godrej Boyce Mfg Co Ltd HO Service Mumbai SM 3274 Page 11 of 23 Exploded View GSC 18 FGA 5 WOG Indoor Unit...

Page 12: ...Part Name Item Code Image For Reference only 1 MOUNTING PLATE AMS97750845 3 REAR PANEL APN97750846 4 INDOOR BLOWER ABL97750847 5 RUBBER BEARING AMS97750848 6 EVAPORATOR AEV97750849 7 EVAPORATOR LH SU...

Page 13: ...only 11 VERTICAL LOUVER LINK AMS97750854 12 AIROUTLET ASSEMBLY ALV97750855 14 HORIZONTAL LOUVER ALV97750821 15 MIDDLE PANEL AMS97750857 16 SCREW COVER ACV97750858 17 AIR FILTER AMS97750859 18 IDU FRON...

Page 14: ...ame Item Code Image For Reference only 28 ELEC CNTRL BOX COVER ACV97750864 29 MAIN PCB ACC97750865 30 TRANSFORMER ATR97750866 31 ELECTRIC CNTRL BX AMS97750867 33 IDU BLOWER MOTOR AMT97750868 WATER FLO...

Page 15: ...Mumbai SM 3274 Page 15 of 23 Ref Part Name Item Code Image For Reference only ROOM TEMP SENSOR ASN97750873 COIL SENSOR ASN97750874 POWER CORD AFN97750876 INTERCONN CABLE AFN97750877 DRAIN PIPE AMS9775...

Page 16: ...Godrej Boyce Mfg Co Ltd HO Service Mumbai SM 3274 Page 16 of 23 Exploded View GSC 18 FGA 5 WOG Outdoor Unit...

Page 17: ...274 Page 17 of 23 Item Codes Outdoor GSC 18 FGA 5 WOG Ref Part Name Item Code Image For Reference only 1 ODU Front Grill AMS97751181 2 ODU Front Panel APN97751221 3 ODU Fan AMS97751180 4 ODU FAN MOTOR...

Page 18: ...d HO Service Mumbai SM 3274 Page 18 of 23 Ref Part Name Item Code Image For Reference only 6 COMPRESSOR ACM97750112 7 RIGHT SIDE BOARD 8 LEFT SUPPORTER 9 HANDLE AMS97751185 10 TOP COVER ACV97751222 11...

Page 19: ...e only 12 REAR NET AMS97751203 13 BASE PLATE APN97751223 14 CAPILLARY ASSLY 15 SUCTION TUBE ASLSGG718ST 16 DISCHARGE TUBE ADLSGG718DT 17 PARTITION PLATE AMS97751219 18 VALVE PLATE 19 DISCHARGE VALVE A...

Page 20: ...Godrej Boyce Mfg Co Ltd HO Service Mumbai SM 3274 Page 20 of 23 Ref Part Name Item Code Image For Reference only 23 ELECTRIC PLATE 24 FAN CAPACITOR ACP97751192 25 ODU TERMINAL BLOCK AMS97751193...

Page 21: ...Godrej Boyce Mfg Co Ltd HO Service Mumbai SM 3274 Page 21 of 23 GSC 18 FGA 5 WOG Schematic Wiring Diagram IDU Schematic Wiring Diagram ODU...

Page 22: ...circularly selected After powered on Auto fan speed is by default Under Dehumidify mode Low fan speed only can be set up DRY MODE button This function reduces the humidity of the room at faster rate...

Page 23: ...ng Strange Odour Dirty Air Filter Fine Mist Coming out from the Air Outlet This Occurs when the air in the room becomes very cold for example in the COOLING or DRY modes Insufficient Air Flow Improper...

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