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INTRODUCTION

1.2  OVERVIEW

Solar controllers, or solar charge controllers, continuously monitors the solar panel’s generating power and tracks the 

highest voltage and current values (VI) in real time, enabling the system to charge the battery to maximum power. It’s 

designed to be used in off-grid solar photovoltaic systems to coordinate operation of the solar panel, battery, and load, 

functioning as the core control unit in off-grid photovoltaic systems.

This product features an LCD screen which displays the operating status, operating parameters, controller logs, and 

control system parameters. Users can conveniently check parameters using the buttons and modify control parameters to 

cater to different system requirements.

The controller utilizes standard Modbus communication protocol, making it easy for users to check and modify system 

parameters on their own. An optional Bluetooth

®

 adapter gives users access to remote monitoring.

With comprehensive electronic fault self-detecting functions and powerful electronic protection functions built inside the 

controller, component damage caused by installation errors or system failures can be avoided.

1.3  FEATURES

• 

Advanced multi-peak tracking technology. When the solar panel is shadowed or part of the panel fails resulting in 

multiple peaks on the I-V curve, the controller is still able to accurately track the maximum power point. 

• 

Built-in maximum power point tracking (MPPT) algorithm significantly increases energy utilization efficiency of the 

photovoltaic system, (about 15% to 20% higher than traditional PWM charging.)

• 

Provides an active charging voltage regulation feature. At battery open circuit or lithium battery BMS overcharge 

protection, the controller battery terminal will output the rated charging voltage value.

• 

MPPT tracking allows up to 99.9% efficiency.

• 

Uses advanced digital power technology to increase the circuit energy conversion efficiency to as high as 98%. 

• 

Supports multple battery chemistries, including lithium, sealed, vented, AGM, and flooded Lead Acid.

• 

Current-limited charging mode. When the power of solar panel is too large and the charging current is higher than the 

rated value, the controller automatically reduces the charging power so that the solar panel can operate at the rated 

charging current.

• 

Supports automatic identification of lead-acid battery voltage.

• 

Features LED fault indicators and an LCD screen, which can display abnormal information, helps users to quickly 

identify system faults. 

• 

Historical data storage function is available, and data can be stored for up to a year

• 

The controller is equipped with an LCD screen allowing users to easily check device operation and statuses and 

modify controller parameters

• 

Supports standard Modbus protocol to meet different options.

• 

Built-in over-temperature protection ensures that when temperature exceeds the set value of the device, the charging 

current decreases linearly with the temperature, which reduces an increase in the controller’s temperature, avoiding 

damage.

• 

Temperature compensation and automatic adjustment of charge and discharge parameters help to improve battery 

life. 

• 

Solar panel short circuit protection, battery open circuit protection and TVS transient protection.

Summary of Contents for GP-MPPT-PRO-60

Page 1: ...ntroller User Manual GP MPPT PRO 60 2020 Go Power Worldwide Technical Support and Product Information gpelectric com Go Power 201 710 Redbrick Street Victoria BC V8T 5J3 Tel 1 866 247 6527 82804_MAN_G...

Page 2: ...Information size install date battery type Product Packaging Please safely store the packing the product was delivered in or recycle the packaging components as outlined below LDPE Low Density Polyeth...

Page 3: ...ACE 16 6 1 2 NAVIGATION BUTTONS 16 6 1 3 ICON DESCRIPTION 17 6 1 4 MENU BLOCK DIAGRAM 17 6 1 5 REAL TIME MONITORING 18 6 1 6 SYSTEM PARAMETER SETTINGS 19 6 1 7 CONTROLLER CHARGING AND DISCHARGING RELA...

Page 4: ...CT FEATURES 32 8 6 PRODUCT DIMENSIONS 32 8 7 SYSTEM WIRING DIAGRAM 33 8 8 SPECIFICATIONS 33 9 REMOTE 34 9 1 PRODUCT FEATURES 34 9 2 APPEARANCE 34 9 3 INSTALLATION DIMENSIONS 35 9 4 COMMON PROBLEMS AND...

Page 5: ...nt possible fire caused by connections that have vibrated loose Ensure all connections are tight and secure Loose connections may generate sparks and heat Be sure to check connections one week after i...

Page 6: ...he photovoltaic system about 15 to 20 higher than traditional PWM charging Provides an active charging voltage regulation feature At battery open circuit or lithium battery BMS overcharge protection t...

Page 7: ...port 2 Battery indicator 10 Battery voltage compensation interface 3 Load indicator 11 Solar Panel 4 Error indicator 12 Solar Panel 5 LCD screen 13 Battery 6 Operating buttons 14 Load 7 External tempe...

Page 8: ...int compared to a traditional PWM charger which always runs the solar array at the same operating conditions Due to differences in ambient temperature and light conditions the maximum power point ofte...

Page 9: ...ure 1 5 is a series string of solar panels and a corresponding graph that shows lower maximum power points LMPP and the greater maxim power point GMPP that will result in maximum energy transfer The G...

Page 10: ...ut this is only part of the equation A battery cannot be charged at maximum power all the time for safety reasons so multiple stages are used These stages include bulk boost float and for some types o...

Page 11: ...POINT VOLTAGE RANGE Battery voltage 2V 72V RATED CHARGING CURRENT 60A MAXIMUM PV INPUT POWER 1040W 12V 2080W 24V 3120W 36V 4160W 48V CHARGING CONVERSION EFFICIENCY 98 MPPT TRACKING EFFICIENCY 99 TEMPE...

Page 12: ...oads It is necessary to verify that the allowable input voltage of all system loads is greater than the equalizing charge set value Caution Damage of device Over charge and excessive gas evolution may...

Page 13: ...ATION 2 hours 2 hours 0 10 HOURS EQUALIZE INTERVAL 30 Days 30 Days 0 250DAYS 0 INDICATES EQUALIZE DISABLED BOOST DURATION 2 hours 2 hours 2 hours 1 10 HOURS Parameters are multiplied by 2 for 24V syst...

Page 14: ...ndicating the load s ON OFF and state ERROR Indicator Indicating whether the controller is functioning normally 5 1 1 PV INDICATOR LED PATTERN STATUS STEADY ON MPPT CHARGING SLOW FLASH cycle of 2s wit...

Page 15: ...ATTERY CHARGE SLOW FLASH cycle of 2s with on and off each lasting for 1s BATTERY OVER DISCHARGED QUICK FLASH cycle of 0 2s with on and off each lasting for 0 1s BATTERY OVER VOLTAGE 5 1 3 LOAD INDICAT...

Page 16: ...ap 1 When browsing a menu tap the button to return to the previous level until the main menu is reached 2 In setting mode tapping this button can cancel the data modification in process and exit the s...

Page 17: ...Current battery capacity Related to battery 0 in slow flashing Battery over discharged 100 in quick flashing Battery over voltage Steady on A bulb shown as left and a dynamic arrow indicate the load i...

Page 18: ...menus or tap to return to the MAIN MENU Refer to 9 4 USAGE OF NAVIGATION BUTTONS for operation PAGE PROJECT OR PARAMETER DECRIPTION 1 ChagState IDLE Charging state indications IDLE no charging MPPT MP...

Page 19: ...OVT battery over temperature P OVP solar panel overpower P SHTCRT solar panel short circuit P OC OVD solar panel over voltage P MP OVD solar panel working over voltage P REVERSE solar panel reverse c...

Page 20: ...to 17 0V 4 Over discharge voltage LowVolDsc 9 0 to 17 0V Over discharge time delay LVD Delay 0 to 60s Equalizing charging time Equ Time 0 to 300MIN Boost charging time Bst Time 0 to 300MIN 5 Equalizin...

Page 21: ...u tap to move to BackLight T 20S tap to enter into the setting mode and tap to modify the value within the setting range ON indicates the screen will be constantly lit and the range of backlight time...

Page 22: ...d are settable while those underlined are not LOAD MODE MODE CHARACTERS DESCRIPTIONS Sole light control mode Light On The solar panel voltage is lower than the light control on voltage and after a pre...

Page 23: ...F THE CURRENT DAY Historical data including the current day s min battery voltage the current day s max battery voltage the current day s max charging current the current day s max discharging current...

Page 24: ...odPow 0W The selected day s max discharging power C D Chg 0AH The selected day s total charging amp hrs C D Lod 0AH The selected day s total discharging amp hrs 3 E D Chg 0kWhl The selected day s tota...

Page 25: ...ery as possible Adequate space above and below the controller is vitally important to ensure proper natural convection for heat dissipation as shown below Avoid installing the controller in a place wi...

Page 26: ...ed Use of a positive and or negative distribution bus that is properly sized is recommended between the controller and battery do not stack wires on the battery terminals Warning Danger Electric shock...

Page 27: ...e sense connection is not required to operate your GP_MPPT PRO 60 and it will charge your battery bank accurately without this input However it is recommended that these voltage sense wires are connec...

Page 28: ...th dongle To get a complete picture of the total power going to the battery bank the charge current displayed for each controller must be added together 7 3 1 WIRING DIAGRAM 1 CONTROLLER The controlle...

Page 29: ...r according to the ID 7 3 3 INTERFACE DEFINITION RS485 INTERFACE NO DEFINITION PARALLEL OPERATION 12V GND Black D Yellow D Red RS485 WIRING DIAGRAM PARALLEL OPERATION 7 3 4 PARAMETER SETTING IN SET ME...

Page 30: ...RALLEL CHG mode COMMUNICATION MODE PARALLEL MODE The 485 interface of ML4860 can be used to communicate with external communication or it can be used for Parallel operation If it is used in Parallel o...

Page 31: ...e of high performance low power consumption of the bluetooth special chip 4 Adopt Bluetooth 4 0 and BLE technology has the characteristics of rapid communication and strong anti jamming capability 5 D...

Page 32: ...PRODUCT FEATURES 8 6 PRODUCT DIMENSIONS COMMUNICATION STATUS INDICATOR LIGHT MOUNTING HOLES COMMUNICATION LINE GP MPPT PRO BT 1 FRONT VIEW GP MPPT PRO BT 1 SIDE VIEW 57 8 51 51 66 3 15 External Dimen...

Page 33: ...munication distance 15m Serial port baud rate Fixed baud rate 9600bps Communication methods RS232 Interface type RJ12 Connecting line Standard network cable parallel cable Size 66 X 51 X 15 5mm Instal...

Page 34: ...tly powered by controller external power supply is not needed The MPPT PRO 60 is only able to accomodate the Bluetooth Dongle OR the remote It will not be able to accomodate both 9 2 APPEARANCE NO FUN...

Page 35: ...ommunication cable has the right core order the connection is properly done and the controller functions normally etc The screen is stuck at Connecting The fault indicator flashes quickly An error has...

Page 36: ...urs to the controller system Please check the error code Communication connection indicator Steady off Communication connection between the LCD display unit and controller is normal Slow flashing Comm...

Page 37: ...ects and corrosion and clean as required Warning Danger electric shock hazards Make sure that all power supplies to the controller have been disconnected before check or operation as above 10 1 ERRORS...

Page 38: ...ning floods earthquakes fire and high winds Damage in handling including damage encountered during shipment 2 This warranty shall be considered void if the warranted product is in any way opened or al...

Page 39: ......

Page 40: ...2020 Go Power Worldwide Technical Support and Product Information gpelectric com Go Power 201 710 Redbrick Street Victoria BC V8T 5J3 Tel 1 866 247 6527 82804_MAN_GP MPPT PRO 60_RevA...

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