GO FAN YOURSELF Z-TECH Installation And Technical Operations Manual Download Page 1

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Z-TECH™

FAN

INSTALLATION AND TECHNICAL OPERATIONS GUIDE

GO FAN YOURSELF, INC. | 1032 NATIONAL PARKWAY | SCHAUMBURG, IL 60173 | www.gofanyourself.com | 1-844-GOFANME (463-2663) OR 1-847-648-4920

GO FAN YOURSELF

Summary of Contents for Z-TECH

Page 1: ...Z TECH FAN INSTALLATION AND TECHNICAL OPERATIONS GUIDE GO FAN YOURSELF INC 1032 NATIONAL PARKWAY SCHAUMBURG IL 60173 www gofanyourself com 1 844 GOFANME 463 2663 OR 1 847 648 4920 GO FAN YOURSELF...

Page 2: ...rous conditions or areas and how to detour such places if needed 1 Fan and controller placement agrees with the check in above scope of work and layout 2 Contractor has reviewed with the customer the...

Page 3: ...nical Operations Motor Hub Assembly Box There are 3 trays inside the Motor Hub Assembly Box Trays Detailed On Following Pages The Blade Stabilizers are also inside the motor box Blade Box Skid Down Tu...

Page 4: ...arately Upper Yoke Weldment Beam Clamp Plates ACS355 or ACS255 VFD Controller ACS255 Controller Shown Accessory Area Typical Items Packed Here Will Include Z Purlin Mounting Kit Wood Beam Mounting Kit...

Page 5: ...2 Middle Tray Truss Mount Kit 4 Square Washers Z TechSSTM Safety System 3 8 Quick Link Manual Optional Accessories Hardware Packs ACS355 or ACS255 VFD Controller ACS255 Shown 4 Z TECH FAN Installatio...

Page 6: ...3 Bottom Tray Lower Yoke Plates Motor Hub Assembly Fan Mount Shims To Keep The Beam Clamp Plates Near Level When Clamping To Thicker I Beams Add Additional Shims If Required 5 Z TECH FAN Installation...

Page 7: ...n Blade Box Blade Set 5 Blades 8ft 10ft 12ft 14ft 16ft 18ft 20ft 22ft or 24ft ABB ACS355 Controller 200 240VAC 3 Phase 400 480VAC 3 Phase Applications ABB ACS255 Controller 200 240VAC 1 Phase 100 120V...

Page 8: ...isible 2 1 2 13 x 5 Grade 8 Bolts 4 1 2 Grade 8 Flat Washers 2 1 2 13 Grade 8 Nylock Nuts Lower Yoke Assembly 4 1 2 13 x 1 5 Grade 8 Bolts 8 1 2 Grade 8 Flat Washers 4 1 2 13 Grade 8 Nylock Nuts 7 Z T...

Page 9: ...cluded in the main hub and drive assembly Fig 12 How to install the assembly Fig 13 Installing the lower safety cable Reference Fig 11page 11 7 Guy Wires How to install the guy wires Fig 14 Fig 15 Fig...

Page 10: ...en trusses do not need to be considered for air flow restriction B Diameter of fan from tip to tip C Fan diameter Blades must be a minimum of 10 from the deck D Should be equal to the diameter of the...

Page 11: ...uctural engineer will need to verify that the structure is suitable prior to the installation of the fan The fan should not be installed unless the structure on which the fan will be mounted is secure...

Page 12: ...supplied A 4 1 2 x13x1 5 longer than the lower chord of the truss Grade 8 Cap Head Screw B 8 1 2 Grade 8 Flat Washer C 4 1 2 x13 Grade 8 Steel Nylock Nut D 1 GFY Truss Mount Kit will be included with...

Page 13: ...Hardware used to secure the angles to the mounting structure is not included NOTE If the truss span is wider than 8 4 steel angles are required Contact GFY for additional instructions Face angle irons...

Page 14: ...tructure with installer supplied 3 Different Mounting Applications continued Contractor Supplied Required Hardware 2 1 2 13 x 1 1 2 longer than the support structure Grade 8 Hex Cap Screw 4 1 2 Grade...

Page 15: ...em in place and attach the fan mount 4 Tighten both the fan mount hardware and the angle iron hardware to a minimum 40 ft lbs 54 2 N m NOTE Z Tech Fans equipped with Z Chill must NOT mount to Z Purlin...

Page 16: ...level to the mounting surface of the I Beam when the I Beam is thicker than the bend in the Beam Clamp Plate Shims insert on top of the Upper Yoke Assembly and are secured with the mounting hardware B...

Page 17: ...he Upper Yoke by tightening the hardware only enough to engage the nylock nut This keeps the hardware in place while allowing the self leveling feature of the Upper Yoke to work for you Do NOT tighten...

Page 18: ...n and Technical Operations GO FAN YOURSELF Secure the lower straps to the Down Tube with the hardware provided and tighten to a minimum of 40 ft lbs 54 2 N m Route upper straps around building support...

Page 19: ...ig 11 Verify fan level by checking both directions on the vertical post of the fan frame Tighten the Upper Yoke Down Tube hardware to a minimum 40 ft lbs 54 2 N m to secure the fan level Fig 12 Fig 13...

Page 20: ...ional Guy Wires standard when down tube longer than 3FT Tighten cable clamp hardware to a minimum 4 5 ft lbs 6 1 N m The package includes 4 Cable 1 8 StainlessSteel 4 20 FT provided 8 Thimbles1 4 Stai...

Page 21: ...es of guy wire cable thimbles and cable clamps Fig 15 G uy wires should be snug but not overstressed to allow free self levelling They should also be approximately 90 apart Fig 17 8 Z TechTM Blade Ass...

Page 22: ...hardware is tightened ATTENTION Motor Gearbox Vent 1 Remove rubber stopper from the gearbox 2 Discard after removal For proper electrical connection please consult the Wire Connections Motor page lat...

Page 23: ...ind Safety Precautions All installationsmust be installedby a qualifiedperson Do not work on live equipment Use lock out tag out procedures CRITICALLY IMPORTANT 1 The overall fan installation 2 Close...

Page 24: ...proper wiring is used as per current electrical codes Wet Agricultural PVC Conduit Dry Industrial Commercial EMT Conduit 3 Phase 3 12g Wires Insulated Ground 1 Phase 2 12g Wires Insulated Ground Elect...

Page 25: ...ief system 3 Gently plug the drive into the keypad Be sure the cable seats securely 4 Be sure the cover gasket is properly seated 5 Fasten the cover with the 4 screws removed If lengths beyond 200 are...

Page 26: ...owered by 200 240V 1 phase 15 amps 14ft 16ftFans GFY Z XX 460 fan powered by 380 480V 3 phase 2 15 amps GFY Z XX 230 fan powered by 200 240V 3 phase 4 3 amps GFY Z XX 120 fan powered by 100 120V 1 pha...

Page 27: ...le Do NOT use solid cable 3 Ph use L1 L2 L3 PE Ground 1 Ph use L1 L2 PE Ground Wire Location Minimum 1 FT Power In From Panel Power Out To Fan NOTE All single phase applications must be wired as 200 2...

Page 28: ...o Digital Input DI3 POS 14 24V signal wire o DCOM POS 11 0V common signal wire o The Drive will go in to an alarm condition when the 24VDC signal is lost Fan operation is prevented and the Control wi...

Page 29: ...exited programming mode Drive will immediately fault if ESFR signal is missing This diagram is designed to take a PNP Sourced 24 VDC signal from an ESFR fire suppression system The ESFR system will s...

Page 30: ...ide of the motor cover plate All single phase applications MUST be connected as Low Voltage High Voltage Wiring T1 to L1 incoming 480VAC T2 to L2 incoming 480VAC T3 to L3 incoming 480VAC T4 to T7 T5 t...

Page 31: ...l or remote mode LOC or REM If controlled by a control system must be in remote mode REM Local Remote Indicator LED Condition Solid Green Fan is ready for use Flashing Green Fault detected Fan may ope...

Page 32: ...y will have an H indicating Hertz The frequency or speed the fan is turning will be indicated numerically H 45 8 for example The word STOP will be shown any time there is power applied to the drive bu...

Page 33: ...r use To Remove Power From the Fan for Service Work Press the stop button and wait for the fan to completely stop Turn the disconnect to the Off position and perform Lock Out Tag Out To Start the Fan...

Page 34: ...ns 7 A risk assessment shall be performed before any work is done A checklist shall be completed and shall include any emergency contacts for the area 32 Z TECH FAN Installation and Technical Operatio...

Page 35: ...ng all site conditions to include field dimensions where applicable If the contractor elects to make any changes without notifying Go Fan Yourself the contractor is responsible for the same All drawin...

Page 36: ...luding breather if equipped 8 Integrity of electrical connections 9 Check fan mounting structure and fan level and plumb 10 Verify hardware connections 11 Verify guy wire tension and inspect cables an...

Page 37: ...ns wire discoloration often means excess heat 10 Check fault log and record any reported faults Check motor performance operation 11 Document any observations with pictures and in Notes below 12 Clean...

Page 38: ...ure Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date...

Page 39: ...e power at the breaker supplying the control and perform Lock Out Tag Out procedures Disconnect the output power wires running from the VFD to the Fan Motor Remove LOTO and restore power to the VFD Tu...

Page 40: ...n the Main Menu arrow to Fault Logger The list will start with the last menu selected In this case PARAMETERS Arrow down to FAULT LOGGER 3 Press Enter to select FAULT LOGGER ACS355 CONTROL TROUBLESHOO...

Page 41: ...Hit the DIAG button for troubleshooting tips These tips assume the drive and fan have been operating successfully and do not pertain to common installation faults in most cases 6 Arrow up and down to...

Page 42: ...e of the Ground terminal lugs 2003 Input voltage trouble Most common problem is a dropped phase of the 200 240 3 phase or 380 480 3 phase line voltage 2006 Control signal is not being received by remo...

Page 43: ...g in destratification only reverse mode the stepped edge of the blade should be trailing You will feel no or very little airflow when the fan is running in reverse Reverse two of the phases either at...

Page 44: ...g Out procedures Turn the fan by hand in both directions The fan should turn easily in both directions If it does not observe o Look for any mechanical interference between the blades hub and the fan...

Page 45: ...Parameter List See ACS255 Manual for Greater Detail Default parameter setting shown Press the up arrow to move to parameter set 0401 Parameter set 0401 details the last fault recorded by the drive The...

Page 46: ...Certified Installation Lifetime Warranty No GFY Warranty Coverage These Component Warranties are per the Manufacturer and supported by the Installing Contractor 1 year Limited Warranty for Factory Cer...

Page 47: ...ts in materials and workmanship for a period of 90 days from the shipment date of the replacement products to the customer or for the remainder of the original warranty period whichever is longer Warr...

Page 48: ...is initially sold by Company for resale to End User This Warranty applies to U S and Canada purchases only Outside U S and Canada standard Three Year Warranty applies WHAT THIS WARRANTY COVERS In addi...

Page 49: ...GATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s Installation Manuals and protect against further damage to the Product...

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