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GNB SCR100-06-260S1Z, Installation & Operating Instructions Manual, Page: 4 / 38

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GNB SCR100-06-260S1Z Installation & Operating Instructions Manual Download Page 4

Summary of Contents for SCR100-06-260S1Z

Page 1: ...INSTALLATION OPERATING INSTRUCTIONS SCR 100 SERIES INDUSTRIAL BATTERY CHARGERS ...

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Page 3: ... labor costs of such repair or replacement During year four 4 of the warranty GNB will only cover parts no labor or travel will be provided by GNB During the last six 6 years of the ten 10 year warranty on power transformers SCR s and silicon diodes GNB will bear costs of parts replacement only no labor or other services will be provided by GNB GNB shall not be obligated to reimburse the original ...

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Page 5: ... Connections 7 5 4 Ground connection 7 6 0 DC OUTPUT 7 7 0 APPLICATION 8 7 1 Fault and Display Codes 8 7 2 Options 8 TABLE 2 SINGLE PHASE RATINGS 9 TABLE 3 THREE PHASE RATINGS 11 8 0 CABINET OUTLINE DIMENSIONS 13 9 0 SCR100 CHARGER OPERATION 14 9 1 SCR100 Charger Functional Description 15 10 0 OPPORTUNITY CHARGING 16 11 0 CHARGE TIME 16 12 0 AC POWER FAILURE 16 13 0 MAINTENANCE 16 14 0 TROUBLESHOO...

Page 6: ...ervice this equipment f De energize all AC and DC power connections before servicing this unit If injury does occur apply the prescribed treatment for electrical shock and obtain medical attention immediately g The charger is NOT for outdoor use Do not expose the charger to rain or snow h This charger is factory set to charge lead acid batteries only Operating environment should not contain any co...

Page 7: ...CTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK WARNING TO REDUCE THE RISK OF FIRE INSTALL BATTERY CHARGER ON A FLOOR OF NON COMBUSTIBLE MATERIAL SUCH AS STONE BRICK CONCRETE OR METAL IF THIS IS NOT AVAILABLE A FLOOR PLATE OF AT LEAST 1 43mm GALVANIZED OR 1 6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED 5 0 AC ELECTRICAL SUPPLY The charger must be con...

Page 8: ...05 00 Page 4 120 VAC CONFIGURATION 120 208 240V INPUT 208 VAC CONFIGURATION 120 208 240V INPUT 240 VAC CONFIGURATION 120 208 240V INPUT 208 VAC CONFIGURATION 208 240 480V INPUT 240 VAC CONFIGURATION 208 240 480V INPUT 480 VAC CONFIGURATION 208 240 480V INPUT L2 L2 L2 L2 L1 L1 L1 BRN BLK BLK BLK BLK BRN BRN BRN BRN L1 L1 BLK BLK BRN L1 L2 L2 ...

Page 9: ... CHARGER AND BATTERY Instr 4770 65 95005 00 Page 5 208VAC CONFIGURATION 208 240 480V INPUT 240VAC CONFIGURATION 208 240 480V INPUT 480VAC CONFIGURATION 208 240 480V INPUT 380VAC CONFIGURATION 415VAC CONFIGURATION L1 L1 L1 L1 L1 L1 L2 L2 L2 L2 L2 L3 L3 L3 L3 L1 L1 L1 L1 L2 L2 L2 L2 L2 L3 L3 L3 L3 L3 L3 ...

Page 10: ...TO THE CHARGER AND BATTERY Instr 4770 65 95005 00 Page 6 208VAC CONFIGURATION 208 240 480V INPUT SCR100 XX YYYT1Z ONLY L2 L1 L1 L2 L3 L3 240VAC CONFIGURATION 208 240 480V INPUT SCR100 XX YYYT1Z ONLY L1 L3 L1 L2 L2 L3 480VAC CONFIGURATION 208 240 480V INPUT SCR100 XX YYYT1Z ONLY L3 L2 L1 L1 L2 L3 ...

Page 11: ...ECTRIC SHOCK CAUTION USE MINIMUM 75 C WIRING FOR SUPPLY CONNECTIONS GROUND CHARGER PROPERLY USING GROUNDING STUD GND PROVIDED USE COPPER CLAD ALUMINUM ALUMINUM OR COPPER CONDUCTORS ONLY After electrical connection is completed the charger is ready for operation NOTE The following applies to three phase chargers only if the charger indicates FAC or F3 upon start up it means that there is a low or h...

Page 12: ...hed ferrule at one end can be used A JIC type charger can only be factory installed and is available in a B C or D size cabinet 7 2 2 BATTERY WATERING OPERATION AND END OF CHARGE The SCR100 battery charger has an available watering control and end of charge option in the form of a relay contact at terminals TB10 1 to TB10 2 supplied for customer connection The relay closes thirty minutes after the...

Page 13: ...20 10 SCR100 09 600S1Z AMPS C F 19 16 8 B 210 95 93 FUSE 25 20 10 SCR100 09 865S1Z AMPS C F 27 23 5 12 B 260 118 134 FUSE 35 30 15 SCR100 09 965S1Z AMPS C F 30 26 13 B 300 136 150 FUSE 40 35 20 SCR100 12 260S1Z AMPS 18 5 10 5 9 5 A 120 54 4 40 FUSE 25 15 12 7 50 Hz AMPS X X 9 X A 130 59 1 40 FUSE 12 SCR100 12 475S1Z AMPS C F 19 5 17 8 5 B 200 90 7 74 FUSE 25 25 12 50 Hz AMPS X X 17 X B 212 96 4 74...

Page 14: ... C 260 118 116 FUSE 60 60 30 SCR100 18 865S1Z AMPS C F 48 44 22 C 325 147 134 FUSE 60 60 30 50 Hz AMPS X X 44 X C 340 155 134 FUSE 60 SCR100 24 260S1Z AMPS C F 22 19 10 B 300 135 40 FUSE 30 25 15 AMPS C F 39 33 5 17 C 315 143 74 FUSE 50 45 25 AMPS X X 33 5 X C 340 155 SCR100 24 475S1Z 50 Hz 74 FUSE 45 AMPS C F 48 41 21 C 380 172 93 FUSE 60 60 30 AMPS X X 41 X C 400 182 SCR100 24 600S1Z 50 Hz 93 FU...

Page 15: ... 15 7 SCR100 12 475T1Z AMPS 9 8 4 5 5 5 0 B 215 97 6 74 FUSE 12 12 6 8 7 SCR100 12 600T1Z AMPS 11 5 10 5 7 7 B 220 100 93 FUSE 15 15 7 10 10 SCR100 12 750T1Z AMPS 15 14 7 9 2 9 B C 250 113 5 116 FUSE 20 20 10 12 12 SCR100 12 865T1Z AMPS 16 14 7 10 9 B 255 116 134 FUSE 20 20 10 15 12 SCR100 12 965T1Z AMPS 21 18 9 C F C F C 260 118 150 FUSE 30 25 12 SCR100 12 1050T1Z AMPS 22 19 9 5 12 C F C 270 122 ...

Page 16: ...050T1Z AMPS 44 38 18 5 24 22 C 425 193 163 FUSE 60 50 25 35 30 SCR100 24 1200T1Z AMPS C F 46 23 28 C F C 440 200 186 FUSE 60 30 40 SCR100 24 1450T1Z AMPS C F C F 27 27 22 C 490 222 225 FUSE 35 35 30 SCR100 24 1700T1Z AMPS C F C F 31 31 25 D 525 239 264 FUSE 40 40 35 SCR100 36 475T1Z AMPS 34 29 14 5 C F C F C 330 150 74 FUSE 45 40 20 SCR100 36 600T1Z AMPS 41 35 18 21 20 5 C 420 190 93 FUSE 60 50 25...

Page 17: ...NET DIM A DIM B DIM C A 15 10 20 65 12 75 B 22 70 26 65 22 25 C 32 10 26 65 22 25 D 24 30 42 00 23 65 D Mining 24 30 42 00 23 65 E Mining 24 30 59 00 31 50 NOTE Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting Add an additional 5 000 to the height DIM B ...

Page 18: ...RGER IS IN OPC MODE IT WILL ALWAYS INDICATE OPC IN ADDITION TO STANDARD INDICATION FAULT Red OFF CHARGE CYCLE WAS INTERRUPTED BY PRESSING STOP BUTTON BEFORE UNPLUGGING THE BATTERY FAULT Red OFF XXX FAULT CONDITION EXISTS UNPLUG THE BATTERY AND GO TO APPENDIX A FOR DETAILS OTHER INDICATION DISPLAYED i e FAC Fdc Lo HI etc CHARGE COMPLETE Green flashing remaining cooldown time displayed in Hours minu...

Page 19: ...e cycle starts with Finish Rate current If the voltage reaches 2 18VPC 1 Sealed Flooded within 5 minutes the charger goes to the Refresh Charge Stage If it does not reach the above voltage in 5 minutes the charger will go to the High Rate charging stage 9 1 2 2 CHARGING LED This LED indicates that the charger is ON 9 1 2 3 80 CHARGED LED This LED indicates that the battery has reached 80 charge 9 ...

Page 20: ...n hirate current until the gassing voltage is reached At this point the charging will stop until the battery voltage drops to a specified user programmed level The charger will operate at finish rate current until the battery reaches a second specified also user programmed voltage The charger will continue through this cycle until the battery is disconnected 11 0 CHARGE TIME The amount of time a b...

Page 21: ...high AC voltage Verify AC voltage per nameplate of the charger and electrician s tag Verify connection of primary windings of power transformer and AC fuses of charger per connected AC voltage and electrician s tag 2 2 AC power partially missing Verify AC voltage at all primary windings of power transformer and AC fuses of charger per nameplate of the charger and electrician s tag 2 3 Failure of o...

Page 22: ...ect battery and AC power for 5 sec Return AC power and then connect battery 5 2 Charge cycle was interrupted by DC cable disconnection during charge Additionally a battery was connected back before charger displayed FCA Indication FdC and FAULT LED is on See above 5 3 Charger s DC fuse blown Indication FdC and FAULT LED is on Disconnect battery and AC power Consult GNB technician 6 Symptom CHARGIN...

Page 23: ...oss of AC power Wait until AC returns charger will automatically complete charge cycle If needed battery may be disconnected during AC failure 8 2 Failure of one or more of charger s power fuses Consult GNB technician Replace fault fuse Verify input AC voltage and output High Rate current 8 3 Failure of Control Card Consult GNB technician Verify input AC voltage Replace fault Control Card 9 Sympto...

Page 24: ...le disconnected from the battery during the charge FCC Or F2 Failure of Charge Cycle Battery failed to reach Gassing Voltage Stage 2 or Battery failed to reach End Voltage Stage 3 of OPC FCd Failure of Cool down Battery unplugged during Cool Down Stage FdC Failure of dC Fuse Output DC Fuse Failure FFF F Fatal Failure Fatal Failure of the charger Overvoltage or Overcurrent protection or multifuncti...

Page 25: ...Instr 4770 65 95005 00 Page 21 APPENDIX B ELECTRICAL SCHEMATIC DRAWINGS Pages 21 31 ...

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Page 38: ...d Road Over Hulton Bolton BL5 1DD United Kingdom Tel 44 1204 661 230 Fax 44 1204 652 100 GNB Industrial Power Motive Power 8301 Keele Street Maple Ontario Canada L6A 1T2 Tel 905 669 9326 Fax 905 669 7688 REV 09 02 GNB Industrial Power Motive Power 829 Parkview Boulevard Lombard IL 60148 3249 U S A Tel 877 GNB INFO Fax 630 691 7869 Printed on recycled paper A www gnb com ...

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