GNB KDZ Installation And Operating Instructions Download Page 3

more charge. Do not increase or decrease the 

voltage regulator setting more than 1/2 volt at a 

time. Recheck the battery after each adjustment 

to see if an additional change in regulator setting 

is necessary.

The  maximum  electrolyte  level,  with  the 

battery on charge, is at the bottom of the vent well. 

It should always be maintained between there 

and the top of the plates. However, such things 

as  cold  temperature  or  extended  open  circuit 

stands will cause the level to drop without the 

loss of electrolyte or water from the cells. Under 

these conditions, do not adjust the level without 

first charging the battery for 3-6 hours.  Before 

charging, make sure the electrolyte covers the 

plates. Otherwise, electrolyte overflow may result.

When adding water, always use distilled water 

or water that is known to be free of abnormally 

high amounts of impurities. Contact GNB or your 

local Sales Representative if you are not sure of 

your water quality.

9.  ADDING ACID

Acid should be added to a cell only when 

electrolyte is spilled or otherwise not returned. 

Always add acid of the same specific gravity as 

that in the cell and only in the same amount as 

was lost from the cell. To increase the electrolyte 

level in the cell, use water at all times.

10. SPECIFIC GRAVITY

Read the specific gravity of the electrolyte 

BEFORE adding water, otherwise the reading 

will be low. Return all of the electrolyte to the cell 

from which it was taken.
  a)  Effect of Temperature on Specific Gravity:

Variations in temperature affect the specific 

gravity of the electrolyte and temperature 

corrections should be made. One point 

(.001) should be added to the hydrometer 

reading for each 3° above 77°F and one 

point should be subtracted for each 3° below 

77°F. Make a record of the reading.

  b)  Effect  of  Electrolyte  Level  on  Specific 

Gravity:
Variations in solution height affect the 

specific gravity of the electrolyte. Normally 

water is consumed in the operation of a 

battery and electrolyte levels will decrease, 

causing a slight increase in specific gravity. 

For  every  1/8"  decrease    in  electrolyte 

level of these batteries, there will be an 

approximate  increase  of  .003  in  specific 

gravity. The specific gravity should be 1.250 

when the battery is fully charged and the 

electrolyte level is at the maximum.

11. CLEANING

Keep the vent caps in place during use and 

charging. Remove them only to observe levels, 

make water additions, take temperatures, or take 

specific gravity readings with a hydrometer. The 

battery can be washed off with water if dusty. 

Keep the vent caps in place. If electrolyte has 

accumulated on the top of the battery, wash 

with an approved neutralizing solution, available 

through GNB service. Follow the wash with a rinse 

using clear water. Dispose of all waste materials 

in an environmentally safe manner.

12. STORAGE OF SPARE BATTERIES

  a)  General Care:

Spare charged (wet) batteries should be 

given regular good housekeeping care. 

A clean, cool, dry place, free from dust 

and debris, should be selected for storage 

space.

 b) Testing:

Spare charged (wet) batteries should be 

checked quarterly to determine the specific 

gravity. Batteries should be charged when 

the specific gravity drops thirty (.030) points 

below the specified fully charged reading. 

Temperature affects the need for charges. 

Usually a charge is required every three 

(3) months.

  c)  Charging:

When charging is required, use the Finish 

rate. (See name plate for Finish rate.) 

Continue  charging  until  gassing  occurs. 

Charging should not be discontinued until 

the temperature-corrected specific gravity 

of the lowest cell has risen to the maximum 

and has shown no further rise for two (2) 

consecutive hourly readings.

Summary of Contents for KDZ

Page 1: ...k the battery circuit before attempting repairs to terminal connections 1 10 Applyastrongneutralizer likebaking soda whenacidisspilledonthefloor Checklocal regulationsregardingdisposalofneutralized waste 2 RECEIVING BATTERIES Immediately upon receipt of shipment examine the outside of the packing for signs of rough handling before accepting battery from carrier Wet spots on the shipping pallet may...

Page 2: ... low can cause undercharge a condition which will literally starve the battery to death In this case more powerisdrawnoutofthebatterythanisreplaced As a result the battery gradually runs down until it is so low that it fails completely Undercharge is indicated by decreasing electrolyte specific gravities Thecorrectoperatingorbatteryfloatvoltageto be set on the regulator is that which will maintain...

Page 3: ... F Make a record of the reading b Effect of Electrolyte Level on Specific Gravity Variations in solution height affect the specific gravity of the electrolyte Normally water is consumed in the operation of a battery and electrolyte levels will decrease causing a slight increase in specific gravity For every 1 8 decrease in electrolyte level of these batteries there will be an approximate increase ...

Page 4: ...under the control of the battery user that can damage the battery The most important user controlled factor is the battery float voltage set on the voltage regulator of the locomotive generating or charging system Many battery users routinely keep records of monthly readings of voltage regulator output with the engine at idle and at operating speed As explained above Section6 thecorrectadjustmento...

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