GMR STENSBALLE/NESBO FF/LA User Manual Download | Manualshive

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GMR maskiner a/s

Page 5

STENSBALLE / NESBO sweepers

User manual

GB

EC declaration of conformity

EC declaration of conformity

Manufacturer:

GMR maskiner a/s

Saturnvej 17, 8700 Horsens, Denmark

Tel.: +45 7564 3611

hereby declares that

machine: STENSBALLE / NESBO

machine no.:

date:

is in conformity with the applicable requirements of:

Order of 10 June 2013 implementing Directive 2006/42/EC of the European

Parliament and of the Council as amended, as well as the EMC Directive

2004/108/EC as amended.

Standards applied:

DS/EN ISO 12100:2 011 Safety of machinery - General principles for design

- Risk assessment and risk reduction.

Signature:

Peter Thomsen

Factory Manager

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Summary of Contents for STENSBALLE/NESBO FF/LA

Page 1: ...11 12 14 15 19 20 23 24 25 26 26 31 32 33 34 35 DK GB DE SE FR User manual STENSBALLE NESBO sweepers Registration of Use EC declaration of conformity General information Handeling and assembly Mounting on the tractor Basic settings Using the sweeper Removal Storage Maintenance Safety guards Labelling Customer services and claims ...

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Page 3: ...xtra charge Consequential damage and wearing parts will not be replaced PLEASE NOTE To maintain warranty the Dealer is obliged to fill in and return the Registration for use below to GMR maskiner a s not later than one month after delivery to the end user A condition for any processing of claims is that this Registration for use is submitted timely This can be done via our website www gmr dk or by...

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Page 5: ...t machine STENSBALLE NESBO machine no date is in conformity with the applicable requirements of Order of 10 June 2013 implementing Directive 2006 42 EC of the European Parliament and of the Council as amended as well as the EMC Directive 2004 108 EC as amended Standards applied DS EN ISO 12100 2 011 Safety of machinery General principles for design Risk assessment and risk reduction Signature Pete...

Page 6: ...y or accessories A technical procedure or similar which may result in damage to the machinery or accessories For safety reasons and to take full advantage of the sweeper you should read the user manual before starting to use the machine You can find detailed technical information about each type and spare parts on www gmr dk Contact your dealer if in doubt Use only original STENSBALLE NESBO spare ...

Page 7: ...in operation Never allow To maintain the machine in accordance with the manufacturer s instructions To check that nuts and bolts are tightened To perform a check after 15 hours of operation That the user is familiar with the tractor That assistants and others do not approach the machine during operation To disconnect the tractor s PTO and stop the tractor before carrying out maintenance or repairs...

Page 8: ...rs with higher power than 35 kW can overload sweeper types FF MA FF MSA HF MA and HF MF Designed for tractors with a min output of 20 kW on a mechanical hydraulic PTO shaft Type HF LF HF MF HF MA HF PA HF SP Light medium weight tractors Type FF MA FF MSA and HF MF Medium weight tractors Type FF PA and HF PA Heavy weight tractors Type FF SP FF SPS and HF SP CAUTION Risk of overloading Please note t...

Page 9: ...wer the sweeper s swing function Sweeper types HF LF HF MA HF MF HF PA and HF SP require that the tractor has front mounted hydraulic operating connections The operating lever must be able to be locked in the operating position Output 10 kW for HR LF 15 kW for HF MA and HF MF 20 kW for HF PA 25 kW for HF SP If using a tractor with higher power than indicated above extra caution should be exercised...

Page 10: ...ed with 2 support legs When the support legs are fitted the sweeper remains in a stable position when disconnected Use a crane to move transport or carry out maintenance The crane must always lift in the centre of the main beam See Fig 1 CAUTION Risk of damage to brushes brush rolls Make sure that the support legs are fitted when the machine is being lifted with the crane WARNING Safety zone When ...

Page 11: ...age 11 STENSBALLE NESBO sweepers User manual GB Handling and assembly Type plate Machine weight Labelling of hoses Hydraulic hoses on STENSBALLE NESBO brushes are labelled at the factory with colours and letter designations Red P Pressure Blue T Tank Yellow D Drain ...

Page 12: ...re the tractor so that it is at right angles to the machine NOTE Remember to ensure that the sweeper uses the same coupling system as your tractor A frame system Fig 2 Lower the male section of the tractor and drive it under the female section See Fig 2 Lift the male section and click the locking system in place Lift the machine slightly Shut off the tractor engine Remove the support legs or turn ...

Page 13: ... into place Fit the safety chains mechanical machines only Connect the hydraulic hoses which drive the sweeper to the tractor using the snap couplings hydraulic machines only CAUTION Risk of engine explosion Check that the hydraulic couplings are of the correct type and that they are correctly engaged Incorrect connection can cause the engine to explode WARNING Safety zone Never manoeuvre the trac...

Page 14: ...t the hydraulic hoses to the tractor so that they cannot come into contact with moving parts NOTE Shortening the hoses The hydraulic hoses are supplied in standard lengths If the hoses need to be shortened this should be done by the dealer Other hitch systems If the hitch system on your tractor is different to that described in the user manual follow the tractor user manual to mount the sweeper If...

Page 15: ...int of the sweeper The bracket can be ordered from your dealer NOTE Risk of unnecessary wear If the top bar is mounted differently than described the sweeper will tip forward when raised lowered resulting in unnecessary wear on the PTO shaft Adjusting the top bar Adjust the top bar to achieve best sweeping results and minimum wear on the brushes The pivot joint between the mounting frame and main ...

Page 16: ...st time that the sweeper has been fitted swing the machine 4 6 times to empty any air pockets from the cylinder and hoses Make sure that the machine swings freely and unhindered Adjusting the brush guard The brush guard is set at the factory to a distance of 30 60 mm between the brush and guard If the brushes begin to wear adjust the guard straps to maintain this distance Guard strap ...

Page 17: ... into place as they lose contact with the ground Front view of brush roll Type FF LA FF LSA FF MA HF MA FF PA HF PA FF SP FF SPS and HF SP Adjust brush pressure via the two bolts mounted on the right and left side panel respectively see Figure Bolt used to adjust brush pressure on page 18 Type HF LF and HF MF To adjust brush pressure adjust the spindle handles on the support wheels Set the brush p...

Page 18: ...e PTO connection Increase the engine speed to nominal rpm machine is still in the middle position Adjusting brush pressure Point 2 Adjusting brush pressure Point 3 The operator stays in the tractor and an assistant moves in front of the machine Maintain a distance of at least 5 metres from the machine WARNING Brushes Avoid all physical contact with the sweeper brushes Basic settings ...

Page 19: ...heck the brush line again If it is not the same across the entire machine width the pivot joint is not vertical The top bar should be adjusted Repeat points 1 5 The closer the brush line is to the ground the lower the brush pressure Adjusting brush pressure Point 5 CAUTION Damage to brush and machine parts Brush pressure must not be set so hard that the brush line is more than 100 mm above the gro...

Page 20: ...n remove everything from dust particles to small stones and snow WARNING Safety zone Never step in front of the sweeper when it is operating in a forward direction Keep a safe distance of min 10 m as indicated on the warning sign NOTE Safety zone Stop the sweeper immediately if a person moves into the danger area The safety zone of min 10 m must be maintained Using the sweeper ...

Page 21: ...ne If the tractor does not have a hold position function or if the operator fails to engage hold position function when operating the machine the machine may be damaged due to incorrect transfer of weight from the tractor If the PTO rpm drops below 90 of the nominal speed the machine could overload Operating speed The operating speed is determined by the quantity and type of material that is to be...

Page 22: ...ntact your dealer for more information NOTE Unnecessary wear on the PTO shaft If the PTO axle instructions are not observed the machine may vibrate causing unnecessary wear on the PTO axle and other parts Ejecting material When using the hydraulic swing function material may be ejected to the right or left Please make sure that the indicated rpm is maintained and that the operating speed is always...

Page 23: ... wheel hydraulic hoses hydraulic motor or the parallel key connection between these components Type HF LF and HF MF Hydraulic motor failure Faulty hoses or a broken parallel key connection between the motor and brush roll carrier On hydraulic machines the snap coupling connections may have become loose A failure of the swing function may be caused by leakage in the hydraulic cylinder and hoses mec...

Page 24: ...ical machines only CAUTION Chain attachment When not in use the PTO axle chain must be attached to the sweeper the detached end only Remove the hydraulic hoses used to pull the sweeper Fit the dust caps Lay the hoses over the sweeper hydraulic machines only Detach the hydraulic hoses which drive the sweeper s swing function from the tractor Fit the dust caps Lay the hoses across the sweeper A fram...

Page 25: ... reverse it free of the machine WARNING Safety zone Never use the tractor hitch if there are people in the vicinity This may result in fatal injury Support legs turned under the brushes WARNING Fit the support legs To ensure that the machine remains stable after being disconnected from the tractor fit the support legs with the feet turned under the brushes If the sweeper is unstable there is a ris...

Page 26: ...ain and snow Introduction Before carrying out any maintenance it is important that the operator knows precisely what to lubricate where and how often to check the machine and which parts to replace and when Using the sweeper will throw up dirt and dust which will form a layer on the machine Always observe the specified maintenance instructions Mechanical sweeper models Type FF LA FF LSA FF MA FF M...

Page 27: ...at the factory According to the gear manufacturer the first oil change should be performed after 50 working hours and subsequently at intervals of 500 800 hours but at least once per year To prevent sedimentation we recommend that you change the oil while the motor is warm We recommend using SAE 90 EP oil If necessary use an oil syphon to remove the used oil Oil syphons can be bought from GMR mask...

Page 28: ...e blocks in the chain tensioner system after every 40 hours of operation When the fibre blocks are worn they must be replaced Support arm adjusting screws Prevent rust and corrosion by cleaning and lubricating the adjusting screws with a thin layer of grease WARNING Oil and grease containers Grease and oil can be hazardous to health Observe the safety instructions on the oil and grease containers ...

Page 29: ...except for the fact that hydraulic machines have no PTO axle and no angular gear A maintenance free hydraulic motor is fitted instead Type HF LF and HF MF Maintenance of the following is required brush roll flange bearings Pos 1 support wheel spindles Pos 2 wheel hubs Pos 3 mounting frame rotary bushings Pos 4 swing cylinder bearing bushings Pos 5 Grease the above after 40 operating hours Maintena...

Page 30: ...ge the couplings must be lubricated with a thin film of oil Always store the machine and therefore its snap couplings in a dry place where air humidity is low Replacing brushes As the brush roll is suspended on two spline shafts replacing the brushes is very easy Remove the retaining screw s that secures the end stop for the right side panel For HR LF and HF MF type sweepers remove the bolt that s...

Page 31: ...pin on the inner ring This must be moved a 1 4 turn on the brush roll for each attached brush section Otherwise there will be an imbalance in the brush roll the machine will jump and the brushes will wear on one side Fit the flange bushing and tighten it diagonally Check that the carrier pin on the last brush section is not jammed between the brush roll and the flange bushing but engages with the ...

Page 32: ...nsure operator visibility while working and to direct ejected material away from the machine Chain guard The purpose of the chain guard is to prevent physical contact with the chain during operation and to protect the chain itself from debris WARNING Never remove the guards Safety guards must not be removed under any circumstance Operating the machine without safety guards is irresponsible and may...

Page 33: ... that machine if the number is quoted This plate also states the weight of the machine in kg and its power requirement in kW The label indicates that the machine complies with the EC Machinery Directive the year of manufacture and the manufacturer s website Type plate CE labelling Warning sign Danger zone of min 10 m in front of the brushes Within this distance there is a risk of ejected stones an...

Page 34: ...time period with GMR maskiner for qualified technicians to carry out the repair any labour costs will only be approved at a fixed net price If GMR maskiner a s has not authorised repair work in advance any invoice submitted for repair work will not be approved At GMR maskiner a s request before the claim can finally be handled any parts that were replaced must be sent carriage paid to the factory ...

Page 35: ... machinery is subject to the EC Machinery Directive and quality assured within the European Union We make every effort to comply with these requirements and do our utmost to supply high quality machinery Horsens 01 06 2017 GMR maskiner a s The warranty does not cover normal wear and tear or damage which has resulted from inadequate maintenance damage caused by collision non compliance with the pro...

Page 36: ...Copyright GMR maskiner a s Saturnvej 17 DK 8700 Horsens www gmr dk 07022019 ...

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