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MAINTENANCE

Tips for maintenance guide

It is strongly recommended to clean the roller when it is cooled off.
Otherwise that may cause injury.

Caution

TROUBLE SHOOTING

▶ Decrease roller pressure

▶ Increase roller pressure

▶  Operate cooling fan after lowering the speed more than 2steps.

If not solved by cooling fan,cool off the laminator for 30minutes.
This symptom caused by high temperature of the pulling roller.

▶ Check the fuse. If it happens more than twice,contact the A/S
▶ Check the circuit breaker.

Symptom

Solution

▶ See if emergency stop button is pressed.
▶ Increase pressure on the clutch
▶ See if fuse is cut
▶ Check roller pressure control knob position.
▶ It works normal only when rollers are pressured.

▶ Increase roller pressure

▶ Decrease roller pressure
▶ Operate cooling fan

▶  Operate the cooling fan
▶ Decrease roller temperature

No power on

Rollers are notrunning

Symptom of picture "A"

Symptom of picture "B"

Symptom of picture "C"

Symptom of picture "D"

Symptom of picture "E"

Symptom of picture "F"

1)To release  the roller pressure handle after finishing the lamination.
2)When the heat roller is heated and pressured, operate the roller
3)Heat roller temperature needs to be kept at 0℃ when the machine is not used more than 1hour.
-There are for protecting the roller and machine damage

▶ While laminating, the glue will be squeezed out, which is general symptom.After laminating,
please clean the roller Cleaning for the roller Laminated material could be contamiated by the foreigb
object of the roller To prevent these phenomenon,cleaning of rollers are strongly recommended as
explained below. sopropyl alcohol must be used to clean the roller The more you clean the roller
after lamination,the better maintenance you can expect.

▶ Cleaning of the main body
Use soft cloth to clean main body and cover.
*If detergent or chemicals are used to clean the laminator,keep the instruction of the
followingcaution.

Caution

Do not overload a power supply

Pull out the plug from power outlet.

Do not use the material which is not specified in the above.

Summary of Contents for SURELAM-PRO540HR

Page 1: ...d retain it for the future reference USER S GUIDE LEADERS IN LAMINATION TECHNOLOGY www gmp com Copyright GMP 2006 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent SURELAM PRO540HR ...

Page 2: ...rloadapowersupply Donotconnectordisconnectwithwethands asthiswillcauseanelectricshock Makesureplugisinthesocket asitcouldcausefireoranelectricshock Donotuseadamagedplugorlead asthiscouldcauseafireoranelectricshock Donotuseothervoltageandpowersupplyotherthanspecified asthiswillcauseafireandanelectricshock Installation and Use Donotdissemble makerepairsor convertthemachine Contactyourdealerforrepair...

Page 3: ...emperatureofmachinesurface Whiletheoperatingmachine Usershouldavoidtouchinglaminatedfilmorsurfaceofmachine Childrencanhaveaburn Longhair Necktie Pendentshouldbekeptawayfromlaminatingfeedingzone Itcanrollintothe machine Avoidusingmachineexceptlaminatingpurpose Otherwise itcancauseanaccidentormachine brokedown Duringlaminating pleasekeeptidyaroundthemachine Keepgearsandchainsfreeofallmaterials Donot...

Page 4: ...uirement GMPLaminatorproducedbyclosequalityinspection Readuser smanualcareful andsavethismanualforlateruse InserttheEnclosedAirHoseintothecompressor InserttheAirHoseintothemachine Pullthecapafterpowersupplyisconnectedtothe compressor Pushasshowninthepicture Werecommendthecompressorisinstalledoutside Ifitisinstalledinsidethelamitable hottemperature canaffectthemachine Dryfilterhastobecleanedeveryda...

Page 5: ...lm Paper Guide Stacking Table Support Stacking Table Stacking Guide Emergency Switch Cutting Support Caster Bursting Roller Air Inlet Power Switch Perforator Upper hot roller temperature display window Lower hot roller temperature display window Job display ramp Roller heating display window Upper hot roller temperature setting button Lower hot roller temperature setting button Speed setting butto...

Page 6: ...gButton Itsetsrevolutionspeedofrollers Rollerrevolutionspeedcanbecontrolledfrom1to9step PaperLengthSettingButton ButtonforPaperLengthSetting PaperLengthshowsthecuttingtimingofthecuttingroller SettingRangeforcuttingtimingis210 1100 SettingvalueshouldbesametoRealPaperLength Operation StopButton Itturnrollersandstoprevolutionofrollers PressingSTOPbuttonmakesturningrollerstop PressingRUNbuttonmakesthe...

Page 7: ...lacethefuse ithastobepressed turnedtothe counterclockwisedirectiontopullitout Pleasecheckthefusestatus andreplaceit EmergencyS W Pressitforanemergencystatusisoccurredwhilelamination PresstostoptheMotor Roller Inorderbacktonormalstatus rotate theS WastothedirectionontheS W SupportRoller TospreadthefilmstotheRoller Pleasemakethefilmwebpassthrough thissupportroller PaperGuide Tofeedthesubstratesexact...

Page 8: ...ination reducethespeed SingleSide ForSingleSideLamination increasethespeed Single DoubleSideLaminationConvertingLever Roller Pressure Adjustment Lever Film Position Adjustment Knob TheFilmTensioncanbeadjusted RotateittotherighttoincreasetheTension Rotateittotheleft todecreasetheTension FilmTensionAdjustmentKnob Single Double Side Lamination Converting Lever SINGLE SIDE DOUBLE SIDE Front Plate Safe...

Page 9: ...susedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance PaperSensor hisistefloncoatedrollerandtemperaturecanbecontrolledbytempsensor Itcanbesetfrom0 to150 butgenerallyset100 LaminatingRoller Thisisusedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance RollerTemperatureSensor Thisisusedtocutthelaminatedpapers Ifyoupressthe Burstingstart switch theroll...

Page 10: ...ionGuide forlaminatingtemperatureandspeed Incasethatthepaperwidthisnarrowerthanthatoflaminatingfilm theadhesivemightcontaminatethelowerroller Possiblysetpaper widthwiderthanthatoffilm Whentherollerstops placetheroller spressureadjustmentknowonpreheat standby Itistopreventthedamageofroller Setthetemperatureoflowerhotrollerat 0 Itistopreventthecontaminationanddamageofroller Lamination Guide Whenther...

Page 11: ...nstalledasitisinpicture Fixthefilmshaftintheholderlikepicture In inserting Core the sawteeth is installed in reversedirectionofunwinding 1 Insertthepaperbetweenupper lowerroller 2 Gettheinsertedpaperspassedthrough theDecurlingbarandIdleroller 3 Passtheupperfilmthroughtheidleroller andholditupward 4 Attachthepapertotheupperfilm 5 Installthelowerfilmslikepicture 6 Passthelowerfilmbeneaththeidle roll...

Page 12: ...picture C Symptom of picture D Symptom of picture E Symptom of picture F 1 To release the roller pressure handle after finishing the lamination 2 When the heat roller is heated and pressured operate the roller 3 Heat roller temperature needs to be kept at 0 when the machine is not used more than 1hour There are for protecting the roller and machine damage While laminating the glue will be squeezed...

Page 13: ...trol Mainmotor Coolingmotor SURELAM PRO540HR AC220V 240V 50 60Hz 3450W 14 4A 780x615x555mm 5min 700mm min 540mm 80mic 250mic 3mm 80 350g m2 150 Max kg InfraredHeater KeyPad PhotoSensor KeyPad DCGearedMotor Blower 제품명 BURSTER 540 BurstingSystem BurstingMaxWidth PowerRequirements PowerConsumption Speedcontrol Dimension WxLxH Burstingmotor Option PNEUMATIC 540mm 220V 240V 50 60Hz 55W 0 5A Automatic 8...

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