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Laminating method (Doubleside Lamination)

Laminating Procedure

Warning

The film is so heavy that more than 2 people are required to work. It might be the cause of
damage.

▶ 1st step : Film Installation

▶ Do not operate the burster in doubleside lamination.
▶ Adhesive of laminating film can be pushed out to both end part of film. Since this is general phenomenon of hot 

laminating, the roller cleaning is required after completing lamination.

21

20

Insert 3" Black Core in shaft like picture.

Fix  the  Core  with  bolt  in  appropriate
position, subject to film width.

Insert the laminating film in film shaft.

Film become installed as it is in picture.

Fix the film shaft in the holder like picture.

In inserting Core, the sawteeth is installed in
reverse direction of unwinding.

1. Insert the paper between upper

/lower roller.

2. Get the inserted papers passed through

the Decurling bar and Idle roller.

3. Pass the upper film through the idle roller

and hold it upward.

4. Attach the paper to the upper film.

5. Install the lower films like picture.

6. Pass the lower film beneath the idle 

rollers and attach it to the upper film.

7. Move the lower idle roller to position

like picture.

9. Install Front Plate.

10. Press RUN button to start laminating

8. Turn Speed Adjustment Knob to

DOUBLE SIDE.

That the hot laminating is not available are as below;

Be careful that the paper printed by dysublimation printer might show the discoloration in some time after the lamination.

Warning

Summary of Contents for SURELAM-PRO540HR

Page 1: ...d retain it for the future reference USER S GUIDE LEADERS IN LAMINATION TECHNOLOGY www gmp com Copyright GMP 2006 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent SURELAM PRO540HR ...

Page 2: ...rloadapowersupply Donotconnectordisconnectwithwethands asthiswillcauseanelectricshock Makesureplugisinthesocket asitcouldcausefireoranelectricshock Donotuseadamagedplugorlead asthiscouldcauseafireoranelectricshock Donotuseothervoltageandpowersupplyotherthanspecified asthiswillcauseafireandanelectricshock Installation and Use Donotdissemble makerepairsor convertthemachine Contactyourdealerforrepair...

Page 3: ...emperatureofmachinesurface Whiletheoperatingmachine Usershouldavoidtouchinglaminatedfilmorsurfaceofmachine Childrencanhaveaburn Longhair Necktie Pendentshouldbekeptawayfromlaminatingfeedingzone Itcanrollintothe machine Avoidusingmachineexceptlaminatingpurpose Otherwise itcancauseanaccidentormachine brokedown Duringlaminating pleasekeeptidyaroundthemachine Keepgearsandchainsfreeofallmaterials Donot...

Page 4: ...uirement GMPLaminatorproducedbyclosequalityinspection Readuser smanualcareful andsavethismanualforlateruse InserttheEnclosedAirHoseintothecompressor InserttheAirHoseintothemachine Pullthecapafterpowersupplyisconnectedtothe compressor Pushasshowninthepicture Werecommendthecompressorisinstalledoutside Ifitisinstalledinsidethelamitable hottemperature canaffectthemachine Dryfilterhastobecleanedeveryda...

Page 5: ...lm Paper Guide Stacking Table Support Stacking Table Stacking Guide Emergency Switch Cutting Support Caster Bursting Roller Air Inlet Power Switch Perforator Upper hot roller temperature display window Lower hot roller temperature display window Job display ramp Roller heating display window Upper hot roller temperature setting button Lower hot roller temperature setting button Speed setting butto...

Page 6: ...gButton Itsetsrevolutionspeedofrollers Rollerrevolutionspeedcanbecontrolledfrom1to9step PaperLengthSettingButton ButtonforPaperLengthSetting PaperLengthshowsthecuttingtimingofthecuttingroller SettingRangeforcuttingtimingis210 1100 SettingvalueshouldbesametoRealPaperLength Operation StopButton Itturnrollersandstoprevolutionofrollers PressingSTOPbuttonmakesturningrollerstop PressingRUNbuttonmakesthe...

Page 7: ...lacethefuse ithastobepressed turnedtothe counterclockwisedirectiontopullitout Pleasecheckthefusestatus andreplaceit EmergencyS W Pressitforanemergencystatusisoccurredwhilelamination PresstostoptheMotor Roller Inorderbacktonormalstatus rotate theS WastothedirectionontheS W SupportRoller TospreadthefilmstotheRoller Pleasemakethefilmwebpassthrough thissupportroller PaperGuide Tofeedthesubstratesexact...

Page 8: ...ination reducethespeed SingleSide ForSingleSideLamination increasethespeed Single DoubleSideLaminationConvertingLever Roller Pressure Adjustment Lever Film Position Adjustment Knob TheFilmTensioncanbeadjusted RotateittotherighttoincreasetheTension Rotateittotheleft todecreasetheTension FilmTensionAdjustmentKnob Single Double Side Lamination Converting Lever SINGLE SIDE DOUBLE SIDE Front Plate Safe...

Page 9: ...susedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance PaperSensor hisistefloncoatedrollerandtemperaturecanbecontrolledbytempsensor Itcanbesetfrom0 to150 butgenerallyset100 LaminatingRoller Thisisusedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance RollerTemperatureSensor Thisisusedtocutthelaminatedpapers Ifyoupressthe Burstingstart switch theroll...

Page 10: ...ionGuide forlaminatingtemperatureandspeed Incasethatthepaperwidthisnarrowerthanthatoflaminatingfilm theadhesivemightcontaminatethelowerroller Possiblysetpaper widthwiderthanthatoffilm Whentherollerstops placetheroller spressureadjustmentknowonpreheat standby Itistopreventthedamageofroller Setthetemperatureoflowerhotrollerat 0 Itistopreventthecontaminationanddamageofroller Lamination Guide Whenther...

Page 11: ...nstalledasitisinpicture Fixthefilmshaftintheholderlikepicture In inserting Core the sawteeth is installed in reversedirectionofunwinding 1 Insertthepaperbetweenupper lowerroller 2 Gettheinsertedpaperspassedthrough theDecurlingbarandIdleroller 3 Passtheupperfilmthroughtheidleroller andholditupward 4 Attachthepapertotheupperfilm 5 Installthelowerfilmslikepicture 6 Passthelowerfilmbeneaththeidle roll...

Page 12: ...picture C Symptom of picture D Symptom of picture E Symptom of picture F 1 To release the roller pressure handle after finishing the lamination 2 When the heat roller is heated and pressured operate the roller 3 Heat roller temperature needs to be kept at 0 when the machine is not used more than 1hour There are for protecting the roller and machine damage While laminating the glue will be squeezed...

Page 13: ...trol Mainmotor Coolingmotor SURELAM PRO540HR AC220V 240V 50 60Hz 3450W 14 4A 780x615x555mm 5min 700mm min 540mm 80mic 250mic 3mm 80 350g m2 150 Max kg InfraredHeater KeyPad PhotoSensor KeyPad DCGearedMotor Blower 제품명 BURSTER 540 BurstingSystem BurstingMaxWidth PowerRequirements PowerConsumption Speedcontrol Dimension WxLxH Burstingmotor Option PNEUMATIC 540mm 220V 240V 50 60Hz 55W 0 5A Automatic 8...

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