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General Machine Products 

(KT), LLC 

Introduction 

To operate the  power pack efficiently and safely you must know the power pack and 

have the skill to use it. If you are a new operator, you should become trained in the 

skills of using a power pack before trying to work with it. 
It is assumed that personnel carrying out maintenance have at least a sound  knowledge 

of workshop practice, safety procedures and general techniques associated with the re-

pair of hydraulic equipment. 
It is expected that components will be thoroughly cleaned and lubricated, where appro-

priate, also that any opened hose connections will be blanked to prevent entry of dirt 

and excessive loss of hydraulic fluid. 
Serial numbers are stamped on a plate attached to the top of the unit. 

It is important to quote the serial number when making repairs or ordering parts. 

Safety Decals 

Keep all decals clean and readable. Replace lost or damaged decals. 

 

WARNING 

Always use the fold down handles provided, when maneuvering the power pack. 

Power packs are heavy pieces of equipment. Always adopt safe lifting practices 

otherwise injury may occur. 

 

Before Operating the Machine 



Check for Cleanliness 



Check for Damage 



Check for Leaks 



Make sure the fuel filler cap is tightly closed 



Check Hydraulic Oil Level 



Ensure the machine is positioned safely 



Ensure that all hydraulic couplings are fully serviceable. 



Ensure that any hydraulic tools you are planning to use are compatible with the mod-

el of the machine you are using. 



Check Engine Oil Level 



Check the Fuel 

 

Never refuel with the engine running. 

 

 

 

 
 

Summary of Contents for 32800

Page 1: ...publication may be copied reproduced or transmitted in any form whatsoever without the written permission of General Machine Products KT LLC GMP 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 www gmptools com July 2017 USA ver 1 Manual P N 33564 POWER PACK W OIL COOLER P N 32800 OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...ulic fluid Serial numbers are stamped on a plate attached to the top of the unit It is important to quote the serial number when making repairs or ordering parts Safety Decals Keep all decals clean and readable Replace lost or damaged decals WARNING Always use the fold down handles provided when maneuvering the power pack Power packs are heavy pieces of equipment Always adopt safe lifting practice...

Page 3: ...ng if the engine continues to run serious overheating will occur as the oil continues to pass through the relief valve Starting Stopping Figs 2 3 Refer to the engine manual for addi tional information on starting the en gine Position the throttle lever at the maximum setting after the choke is open Move the hydraulic output con trol all the way to the left Honda GX240 The engine is fitted with an ...

Page 4: ...ly Clean the machine using water and or steam Do not al low mud to build up on tire engine Make sure that the air inlets on the hydraulic cooler are not clogged Check Generally for damage Hydraulic fluid level Engine oil level Hydraulic couplings Hydraulic hoses Note Check tightness of nuts bolts screws and hose fittings after the first days opera tion and thereafter in accordance with Service Sch...

Page 5: ...re the Machine Position the machine on level ground Switch off the engine and allow it to cool down 2 Check the Hydraulic Fluid Level a Check the hydraulic fluid level using sight gauge A b If necessary top up the hydraulic fluid through filler B Note Use only the recommended hy draulic fluid Changing the Hydraulic Fluid Fig 4 Note The illustration shown is for a typical machine 1 Position the mac...

Page 6: ... Remove the three bolts A securing the lid to hydraulic filter housing B and remove the lid 4 Lift out and dispose of the used filter 5 Push the new element C firmly into place in the filter housing B 6 Refit the lid on the filter housing B ensuring that spring clip D locates between spigots E Secure with the three bolts A 7 Check the hydraulic fluid level see Checking the Hydraulic Fluid Level Cl...

Page 7: ...re connected from power pack to blower if they are not connected or have a faulty coupling engine will not turn over Contaminated gas Difficult to Start Engine Check above points Ensure gas has additional additive Engine may be flooded Check hydraulic valve on blower unit is switched off Check spark plug Engine is Running Erratic Ensure additive is mixed with gas Damage to throttle SPARES For spar...

Page 8: ...chine Products KT LLC SPECIFICATIONS Flow 0 5 GPM 0 20 LPM Pressure 2000 psi 8 bar Honda Engine Type GX 240 8 HP Hydraulic Oil Type Shell Tellus T 32 1 5 gal 7 0 L For Engine Details refer to engine manufacturers manual ...

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