GMI D5202S Instruction & Safety Manual Download Page 5

 

D5202S 

- 4 A, 24 Vdc, SIL 3 Power Distribution and Diagnostic Module 

G.M. International ISM0177-4 

Functional Safety Manual and Applications 

 

Application for D5202S (Redundant Power Supply) 

OFF operation (No supply on power bus) 

ON operation (20÷30 Vdc Supply on Power Bus) 

D5202S 

 

 

OFF state 

OFF state 

20÷30 Vdc 

Power  

Supply 1 

20÷30 Vdc 

Power  

Supply 2 

D5202S 

9 + 

10 - 

11 + 

12 - 

-  + 

 

 

ON state 

OFF state 

20÷30 Vdc Supply (PS1) 

on Power Bus 

20÷30 Vdc 

Power  

Supply 1 

20÷30 Vdc 

Power  

Supply 2 

D5202S 

 

 

OFF state 

ON state 

20÷30 Vdc 

Power  

Supply 1 

20÷30 Vdc 

Power  

Supply 2 

D5202S 

 

ON state 

20÷30 Vdc 

Power  

Supply 1 

20÷30 Vdc 

Power  

Supply 2 

 

ON state 

- + 

20÷30 Vdc Supply (PS2) 

on Power Bus 

9 + 

10 - 

11 + 

12 - 

- + 

20÷30 Vdc Supply on Power Bus 

(the biggest voltage between PS1 and PS2) 

9 + 

10 - 

11 + 

12 - 

- + 

No Supply 

on Power Bus 

9 + 

10 - 

11 + 

12 - 

D5202S Operation 

Power Suppy 1 source state 

Pins 9(+) - 10(-) 

PWR1 LED state  Power Suppy 2 source state 

Pins 11(+) - 12(-) 

PWR2 LED state 

OFF (absence of supply on Power Bus) 

OFF 

OFF 

OFF 

OFF 

ON (presence of 20÷30 Vdc supply PS1 on Power Bus) 

ON (20÷30 Vdc source) 

ON 

OFF 

OFF 

ON (presence of 20÷30 Vdc supply PS2 on Power Bus) 

OFF 

OFF 

ON (20÷30 Vdc source) 

ON 

ON (presence of 20÷30 Vdc supply on Power Bus, 

the biggest voltage between PS1 and PS2 voltage) 

ON (20÷30 Vdc source) 

ON 

ON (20÷30 Vdc source) 

ON 

Description:

  

Power Supply 1 source (20÷30 Vdc) is applied to Pins 9(+) - 10(-) and Power Supply 2 source (20÷30 Vdc) is applied to Pins 11(+) - 12(-). 
The following table describes the OFF operation (absence of supply on Power Bus) and the ON operation (presence of 20÷30 Vdc supply on Power Bus) of the D5202S, 
according to the OFF / ON state of each Power Supply source (also shown by related PWR LED state): 

 

Considering all diagnostic functions enabled, the power supply diagnostic functionality is shown in the following table, which describes the status (open or closed) of each 
1oo2 Power Fault output contact and the state of FLT1 or FLT2 Fault LED according to the voltage of each Power Supply source: 

Supply Voltage 

on Power Bus 

Power Suppy 1 voltage 

Pins 9(+) - 10(-) 

FLT1 

LED state 

Power Suppy 2 voltage 

Pins 11(+) - 12(-) 

FLT2 

LED state 

1oo2 Power Fault - 

NO contact , Pins 5-6 

1oo2 Power Fault - 

NC contact , Pins 5-7 

The biggest voltage between 

PS1 and PS2 voltage 

(Normal condition) 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

Closed 

(Normal condition) 

Open 

(Normal condition) 

Equal to PS2 voltage (but Preventive 

Fault condition due to PS1 Fault) 

< 18 Vdc 

(Fault condition) 

ON 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

Open 

(Fault condition) 

Closed 

(Fault condition) 

Equal to PS1 voltage (but Preventive 

Fault condition due to PS2 Fault) 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

< 18 Vdc 

(Fault condition) 

ON 

Open 

(Fault condition) 

Closed 

(Fault condition) 

Equal to PS1 voltage (Critical Fault 

condition due to PS1 Fault) 

> 30 Vdc 

(Fault condition) 

ON 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

Open 

(Fault condition) 

Closed 

(Fault condition) 

Equal to PS2 voltage (Critical Fault 

condition due to PS2 Fault) 

> 18 Vdc ; < 30 Vdc 

(Normal condition) 

OFF 

> 30 Vdc 

(Fault condition) 

ON 

Open 

(Fault condition) 

Closed 

(Fault condition) 

Summary of Contents for D5202S

Page 1: ...02S 4 A 24 Vdc SIL 3 Power Distribution and Diagnostic Module G M International ISM0177 4 4 A 24 Vdc SIL 3 Power Distribution and Diagnostic Module DIN Rail Model D5202S D5202S INSTRUCTION SAFETY MANU...

Page 2: ...rtificate No C IS 224248 01 SIL 3 conforms to IEC61508 2010 Ed 2 T V Certificate No C IS 236198 09 SIL 3 Functional Safety Certificate conforms to IEC61508 2010 Ed 2 for Management of Functional Safet...

Page 3: ...ATEX IECEx UKR TR n 898 TUV Certifications T V Functional Safety Certification Type Approval Certificate DNV and KR for maritime applications Simplified installation on beginning end or both sides of...

Page 4: ...AREA ZONE 2 GROUP IIC T4 9 10 11 12 MODEL D5202S F Power and Fault Bus Power Supply 1 3 NC 2 NO Common Fault Output 1oo2 Power Fault 1 CM 7 NC 6 NO 5 CM Power Supply 2 Note In case of single power su...

Page 5: ...ble describes the OFF operation absence of supply on Power Bus and the ON operation presence of 20 30 Vdc supply on Power Bus of the D5202S according to the OFF ON state of each Power Supply source al...

Page 6: ...erefore considering all diagnostic functions enabled the cumulative fault diagnostic functionality is described by the following table where the status open or closed of Common Fault output contact is...

Page 7: ...the contact maximum rating 5 A 250 Vac 1250 VA 5 A 250 Vdc 175 W resistive load To prevent relay contacts from damaging connect an external protection fuse or similar chosen according to the relay br...

Page 8: ...detection on power supply 2 4 Operation with disabled cumulative fault detection DIP switch configurations 1 2 3 4 ON 5 6 7 8 OFF OFF OFF ON ON ON OFF OFF 1 2 3 4 ON 5 6 7 8 OFF OFF OFF ON ON ON OFF O...

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