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D5072-096 

- SIL 2 Thermocouple/mV Repeater 

G.M. International ISM0388-4 

General Description: 

The single and dual channel Isolating Repeater D5072S-096 and D5072D-096 
accepts a low level dc signal from millivolt or thermocouple sensor, located in Hazardous Area, and repeats, with isolation, the signal to Safe Area, suitable for applications requiring 
SIL 2 (according to IEC 61508:2010) in safety related systems for high risk industries. 
For D5072D-096 module: duplicator function provides two independent outputs from one single input. 
Mounting on standard DIN-Rail, with or without Power Bus, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2. 

Fault Detection: 

D5072-096 module is able to detect the breakage of the sensor lines (Burnout), as well as internal unrecoverable module errors. 

Functional Safety Management Certification: 

G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

 

 

 

Technical Data 

Characteristics 

Supply:

 24 Vdc nom (18 to 30 Vdc) reverse polarity protected, 

ripple within voltage limits 

 5 Vpp, 2 A time lag fuse internally protected. 

Current consumption @ 24 V:

 35 mA. 

Power dissipation @ 24 V:

 0.85 W. 

Isolation (Test Voltage): 

I.S. In/Out 2.5 KV; I.S. In/Supply 2.5 KV; I.S. In/I.S. In 500 V; 

Out/Supply 500 V; Out/Out 500 V. 

Input: 

millivolt or any type of thermocouple within Input Range. 

Integration time: 

75 ms (fast), 375 ms (slow), user selectable. 

Resolution: 

1 µV. 

Input range:

 

-10 to +100 mV. 

Thermocouple burnout current: 

 50 µA. 

Fault: 

Output reflects burnout/internal fault condition via highscale (+110 mV) value forcing. Fault condition is also signalled via BUS and red LED on front panel.  

Output: 

millivolt. 

Transfer characteristic: 

linear. 

Response time: 

 20 ms (10 to 90 % step). 

Output range: 

-10 to +100 mV. 

Performance: 

Ref. Conditions 24 V supply, 23 ± 1 °C ambient temperature, slow integration mode. 

Input:

 

Calibration and linearity accuracy:

 

 ±10 µV. 

 

Temperature influence: 

 ±3 µV/°C, typical. 

Output:

 

Calibration and linearity accuracy:

 

 ±10 µV. 

 

Temperature influence: 

 ±3 µV/°C, typical. 

Compatibility: 

CE mark compliant, conforms to Directive: 
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions:

 

Operating:

 temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 

temperature limits – 45 to + 80 °C. 

Max altitude:

 2000 m a.s.l. 

Safety Description: 

ATEX:

 II 3(1)G Ex ec [ia Ga] IIC T4 Gc, II (1)D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I 

IECEx / INMETRO / NEPSI: 

Ex ec [ia Ga] IIC T4 Gc, [Ex ia Da] IIIC, [Ex ia Ma] I, 

UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, AEx nA [ia Ga] IIC T4 Gc 

C-UL:

 NI / I / 2 / ABCD / T4, AIS / I, II, III / 1 / ABCDEFG, Ex nA [ia Ga] IIC T4 Gc X 

EAC-EX: 

2Ex nA [ia Ga] IIC T4 Gc X, [Ex ia Da] IIIC, [Ex ia Ma] I. 

UKR TR n. 898:

 2ExnAiaIICT4 X, ExiaI X 

associated apparatus and non-sparking electrical equipment. 
D5072S-096:Uo/Voc = 7.2 V, Io/Isc = 23 mA, Po/Po = 40 mW, 
 

Ui/Vmax = 12.8 V, Ci = 0 nF, Li = 0 nH at terminals 7-8. 

D5072D-096: Uo/Voc = 7.2 V, Io/Isc = 16 mA, Po/Po = 27 mW, 
 

Ui/Vmax = 12.8 V, Ci = 0 nF, Li = 0 nH at terminals 7-8, 11-12. 

Um = 250 Vrms or Vdc, -40 °C 

 Ta 

 70 °C. 

Approvals: 

BVS 12 ATEX E 053 X conforms to EN60079-0, EN60079-7, EN60079-11. 
IECEx BVS 12.0050X conforms to IEC60079-0, IEC60079-7, IEC60079-11. 
INMETRO DNV 13.0110 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-11, ABNT NBR IEC60079-15, ABNT NBR IEC60079-26. 
UL & C-UL E222308 conforms to UL913, UL 60079-0, UL60079-11, UL60079-15, UL121201 for UL 
and CSA-E60079-0, CSA-E60079-11, CSA-E60079-15 and CSA-C22.2 No. 213 for C-UL. 
C-IT.MH62.B.04182 conforms to GOST R IEC 60079-0,GOST R IEC 60079-11, GOST R IEC 60079-15. 
C

Ц

 16.0036 X conforms to 

ДСТУ

 7113, 

ГОСТ

 22782.5-78, 

ДСТУ

 I

ЕС

 60079-15. 

GYJ14.1406X conforms to GB3836.1, GB3836.4; GB3836.8, GB3836.20. 
TÜV Certificate No. C-IS-722160171, SIL 2 conforms to IEC61508:2010 Ed.2 . 
TÜV Certificate No. C-IS-236198-09, SIL 3  Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 

Mounting:

 

EN/IEC60715 TH 35 DIN-Rail, with or without Power Bus. 

Weight:

 about 135 g D5072D-096, 130 g D5072S-096. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate 

terminations up to 2.5 mm

2

Location:

 installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4. 

Protection class:

 IP 20. 

Dimensions: 

Width 12.5 mm, Depth 123 mm, Height 120 mm. 

The module is fully programmable. Operating parameters can be changed from PC via PPC5092 adapter connected to USB serial line and SWC5090 software. 

Measured values and diagnostic alarms can be read on both serial configuration or Modbus output line.  

SWC5090 software also allows the Monitoring and Recording of values. For details please see SWC5090 manual ISM0154. 

Programming 

 

 

FSM

SIL 3

Summary of Contents for D5072S-096

Page 1: ...D5072 096 SIL 2 Thermocouple mV Repeater G M International ISM0388 4 SIL 2 Thermocouple mV Repeater DIN Rail Models D5072S 096 D5072D 096 D5072S 096 D5072D 096 INSTRUCTION MANUAL...

Page 2: ...relative humidity 95 up to 55 C Storage temperature limits 45 to 80 C Max altitude 2000 m a s l Safety Description ATEX II 3 1 G Ex ec ia Ga IIC T4 Gc II 1 D Ex ia Da IIIC I M1 Ex ia Ma I IECEx INMETR...

Page 3: ...o channels per unit Simplified installation using standard DIN Rail and plug in terminal blocks with or without Power Bus 250 Vrms Um max voltage allowed to the instruments associated with the barrier...

Page 4: ...or the effective group See parameters indicated in the table below D5072 096 Terminals Ch1 7 8 D5072S 096 Ch1 Ch2 7 8 11 12 Io Isc 23 mA Io Isc 16 mA Po Po 40 mW Po Po 27 mW Ii Imax Pi Pi D5072 096 Te...

Page 5: ...Groups I IIA IIB and 600 nF for Group IIC If the cable parameters are unknown the following value may be used Capacitance 200 pF per meter 60 pF per foot Inductance 1 H per meter 0 20 H per foot Must...

Page 6: ...fore servicing Connect only one individual conductor per each clamping point use conductors up to 2 5 mm 13 AWG and a torque value of 0 5 0 6 Nm Use only cables that are suitable for a temperature of...

Page 7: ...38 to 1832 270 to 1000 454 to 1832 0 050 0 090 J IEC 60584 GOST 8 585 ASTM E230 50 90 0 2 0 4 150 to 1200 238 to 2192 210 to 1200 346 to 2192 0 050 0 090 K IEC 60584 GOST 8 585 ASTM E230 50 90 0 3 0 5...

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