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30 – February 2018

Page 11

Operating Instructions & Function Tests 

Operating Instructions & Function Tests

DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, 
Prestart Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions 
section.

This section provides instructions and tests for each function of machine operation. Follow all safety rules and instructions. The 
operator must conduct inspections and a Functions Test of the machine before each work shift to check that all machine systems are 
working properly. 

Test the machine on a firm level surface with no debris, drop-offs, potholes or overhead obstructions. Perform each step outlined in 
this section.

This machine shall only be operated by trained and authorized personnel. If multiple operators use this machine, all must be trained, 
qualified and authorized to use it. New operators must perform a Pre-Start Inspection and Functions Test prior to operating the 
machine.

Operators must comply with all employer and job site rules and governmental regulations regarding the use of personal protective 
equipment.

DO NOT use a machine that is malfunctioning. If any function does not perform as described, tag the machine and remove for repair 
by a qualified service technician. After repairs are completed, a Pre-Start Inspection and Functions Test must be performed before 
using the machine.

Prestart

• Perform  

Prestart Inspection

 (see 

page 2

1

).

• Check Emergency Stop Switch at the platform controls – 

pull out

 to reset.

• Check Main Power/Lower Emergency Stop Switch at the lower controls – 

pull

out

 to reset.

Functions Test

1 Select a test area that is firm, level and free of obstruction.

2 Be sure the battery pack is connected.

At the Ground Controls

Test Emergency Stop

3

 

Set the red Emergency Stop button to the on position at both the ground 

and 

 platform controls

4

 

Turn the Key Switch to ground control. 

5

 

Push in the ground red Emergency Stop button to the off position.

• Result: No functions should operate.

6

  Pull out

 the red Emergency Stop button to the ON position.

Emergency 

Stop Switch

1030-PA

Summary of Contents for 1030-PA

Page 1: ...Lower Controls 9 Workplace Inspection 10 Operating Instructions Function Tests 11 Prestart 11 Functions Test 11 Operating Instructions 14 Shutdown Procedure 17 Battery Charging 17 Maintenance 18 Routi...

Page 2: ...5 m A Platform height maximum 9 9 3 m B Platform height stowed 29 5 75 m Platform length outside stowed C 45 3 1 15 m Platform width outside D 29 3 74 m Toeboard height 6 7 0 17 m E Height stowed 72 8...

Page 3: ...sential that the operator of the aerial work platform is not alone on the workplace during operation Modifications of this machine from the original design and specifications without written permissio...

Page 4: ...NSI SIA A92 5 2006 Manual of Responsibilities is considered a part of this machine and can be found in the manual compartment located at the platform control station To ensure safe use of machine insp...

Page 5: ...lectricallineorapparatuscarryingover300Voltsupto50 000 Volts Onefoot 30 5cm additional clearance is required for every additional 30 000 Volts Observe Minimum Safe Approach Distance This machine is no...

Page 6: ...ywood Increased surface area exposed to the wind will decrease machine stability DO NOT attach overhanging loads or use the machine as a crane DO NOT place loads outside the platform perimeter NEVER t...

Page 7: ...terials or other obstructions before moving Check for overhead obstructions before operating Check for crushing hazards when holding the platform rail before operating Be aware of limited sight distan...

Page 8: ...le Bodily Injury Hazards DO NOT operate the machine when there is a hydraulic fluid or air leak Hydraulic fluid or air under pressure can penetrate and or burn skin All compartments must remain closed...

Page 9: ...Locations Manuals Case Platform Controls Platform Guardrails Entry Gate Lift Cylinder Chassis Lower Control Station Power Emergency Stop Switch Battery Charger Battery Charge Location Forklift Pockets...

Page 10: ...roundings before activating any control function CONTROL DESCRIPTION 1 Lift Button Push and hold button to LIFT platform 2 Lower Button Push and hold button to LOWER platform 3 Emergency Stop Switch P...

Page 11: ...or down to lower the platform 2 Key Switch PLATFORM Select to operate from the platform control panel BASE Select to operate from the lower control panel OFF Select to stop operation from either cont...

Page 12: ...e correct machine for the job Be aware of workplace conditions and continue to watch for hazards while operating the machine Workplace Inspection Before operating the machine check the workplace for a...

Page 13: ...tart Inspection and Functions Test prior to operating the machine Operators must comply with all employer and job site rules and governmental regulations regarding the use of personal protective equip...

Page 14: ...ush up and hold the Platform Up switch Result The platform should raise 11 Push down and hold the Platform Down switch Result The platform should lower to end The descent alarm should sound Test the E...

Page 15: ...tform should stop rising 19 Press and hold the Lower button on the upper control box Result The platform should lower The descent alarm should sound while the button is pressed 21 Press and hold the L...

Page 16: ...unctions If any function operates when either red Emergency Stop button is pushed in repair the Emergency Stop function before using the machine Emergency Lowering If the control system fails while th...

Page 17: ...the machine To Position Platform from Ground Move the up down toggle switch according to the markings on the control panel Operation from Platform Check the area above and around the machine for obst...

Page 18: ...inspection on the machine with the platform elevated without first blocking the scissor assembly with the Maintenance Lock DO NOT engage the Maintenance Locks unless the platform in empty of tools and...

Page 19: ...the end of the work day Charge the batteries Battery Charging Thechargersurfacecangethotwhileoperating Contactwiththeskinorsurroundingmaterialsshould be avoided Toreducetheriskofanelectricshock conne...

Page 20: ...and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardb...

Page 21: ...m routine maintenance as identified in the Pre Start Inspection Checklist on page 21 Frequent and Annual Maintenance Frequent Inspection Checklists and Annual Inspection Reports must be completed by q...

Page 22: ...uled Maintenance Change yearly or every 600 hours whichever occurs first Do not substitute other fluids as pump damage may result Fill to the middle of the dipstick with platform in the stowed positio...

Page 23: ...tery pack and connections _______Slide blocks wear pads _______Wheels _______Ground strap _______Limit switches alarm and beacon _______Nuts bolts and other fasteners _______Platform entry gate ______...

Page 24: ...cription ______Perform all checks listed on Pre Start Inspection ______Inspect the condition of hydraulic fluid in the reservoir Oil should be a clear and amber in color ______Batteries ______Electric...

Page 25: ...loses Properly Manual Safety Data In Box Platform Platform Bolts Tight Platform Structure Wire Harnesses Mounted Correctly Physical Appearance 110 220V Outlet Safe Working Elevating Assembly Beam Stru...

Page 26: ...d report the incident to your supervisor and do not use the machine until it has been checked by a trained qualified mechanic Machine functions will not operate Battery properly connected Battery full...

Page 27: ...nsible for selecting the correct and appropriate trailer according to government regulations and company policy Drivers must ensure that thevehicleandchains are strong enoughto holdthe weightofthe mac...

Page 28: ...forks in line with the forklift pockets Drive forward to the full extent of the forks Raise the machine 6 in 15 cm and then tilt the forks back slightly to keep the machine secure Be sure the machine...

Page 29: ...are of sufficient capacity to withstand the machine weight See the serial plate for the machine weight Fully lower the platform Be sure the controls and component trays are closed and secure Remove al...

Page 30: ...Global Machinery Group Inc 3428 Bullock Lane San Luis Obispo CA 93401 USA Phone 1 805 303 2066 Toll Free USA Canada 800 303 0499 www goGMG com...

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