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GMC YUKON 3500, Owner'S Manual

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GMC YUKON 3500 Owner'S Manual Download Page 2

2

Customer Support: 1-866-409-4581

Generator

table of ContentS

IntroductIon __________________________________2

Important Safety InStructIonS _______________3

LocatIonS of Important LabeLS _______________7

controL paneL and Generator componentS___8

controL paneL featureS ______________________9

oil alarm ______________________________________9

circuit breaker _________________________________9

circuit protector ________________________________9

aSSembLy _____________________________________10

packaging List ________________________________10

Wheel & Handle Kit assembly Installation _________10

operatInG tHe Generator ____________________11

pre-operation checklist_________________________11

Starting the Generator __________________________15

using electric power ___________________________16

Stopping the Generator _________________________19

High altitude operation _________________________19

maIntenance _________________________________20

General Inspection & maintenance rules __________21

maintenance Schedule__________________________22

engine oil ____________________________________23

air filter cleaning _____________________________24

Sediment cup cleaning _________________________25

Spark plug Service_____________________________25

Spark arrestor maintenance _____________________26

cleaning exterior of Generator___________________26

tranSportInG & StoraGe _____________________27

transporting __________________________________27

Storage ______________________________________27

troubLeSHootInG ____________________________28

SpecIfIcatIonS________________________________29

Wiring diagram________________________________29

Warranty ____________________________________30

product reGIStratIon ________________________32

introduCtion

Thank you for purchasing a GMC

®

Portable Gasoline

Generator.

Record the model and serial numbers indicated on your

generator´s nameplate:

model no. ________________________________________

Serial no. ________________________________________

date of purchase: _________________________________

Store/dealer: _____________________________________

_________________________________________________

the GMC

®

trademark is used under license from General Motors Corporation. GMC

®

or

General Motors Corporation makes no representation or warranties with respect to this

product.

 

Summary of Contents for YUKON 3500

Page 1: ...Portable GaSoline Generator owner S Manual Customer Support 1 866 409 4581 3500 ...

Page 2: ...oil ____________________________________23 air filter cleaning _____________________________24 Sediment cup cleaning_________________________25 Spark plug Service_____________________________25 Spark arrestor maintenance _____________________26 cleaning exterior of Generator___________________26 tranSportInG StoraGe _____________________27 transporting __________________________________27 Storage ...

Page 3: ...vice or parts to the store dealer where purchased or any GMC or GM car truck dealership thank you for purchasing a GMC Portable Gasoline Generator Your GMC Portable Gasoline Generator is designed to provide a portable source of electricity in temporary or remote applications including emergency situations Your generator is intended for outdoor uSe onlY Please retain this manual for future referenc...

Page 4: ...ll this DO NOT plug your generator directly into home or garage sockets a practice known as backfeeding This can result in death or serious injury to electric utility workers SHOCK DANGER Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing KICKBACK DANGER Generator exhaust contains carbon monoxide CO This ...

Page 5: ...at show signs of damage such as broken or cracked insulation or loose or damaged blades FIRE SHOCK WARNING This generator produces powerful voltage that can cause death or injury When this generator is used to supply a building wiring system it must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical C...

Page 6: ...Always make sure the generator is properly grounded The faceplate of your generator is marked with the grounding symbol as shown above located above the grounding terminal Attach a heavy gauge copper wire 12 AWG minimum to this terminal and link it to a copper rod driven into the ground Consult an electrician to ensure compliance with local codes and regulations CAUTION Engine oil must be added pr...

Page 7: ...tor to a building s electrical system Generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code NFPA 70 The generator shall be connected through a transfer switch that switches all conductors other than the equipment grounding conductor The frame of the generator shall be connected to an ...

Page 8: ...n Wheels n Oil Cap Dipstick n Stand n Engine 8 Customer Support 1 866 409 4581 Generator ENGINE SWIITCH AC CIRCUIT BREAKER CIRCUIT BREAKER AC 120 V AC 120 V 240 V LOW OIL LIGHT GROUND FUEL TANK CONTROL PANEL OIL CAP DIPSTICK ENGINE STAND HANDLES WHEELS AIR FILTER RECOIL STARTER GRIP FUEL GAUGE FUEL VALVE CHOKE ROD n Fuel Tank n Fuel Gauge n Recoil Starter Grip n Air Filter n Fuel Valve n Choke Rod...

Page 9: ... individual circuit is overloaded or the appliance plugged into the circuit is faulty If the circuit protector is switched OFF automatically check that the appliance is working properly and that it does not exceed the rated load capacity of the circuit before resetting the circuit protector by pressing the reset buttons LOW OIL LIGHT CIRCUIT BREAKER OFF ON ON OFF AC 120V AC 120V 240V ac 120V 20a c...

Page 10: ...two bolts 15 and nuts 7 then mount the assembled handle on the frame Use the two cotter pins 16 to hold handles in an upright position n Stand 2 n Connecting block 2 n Handles 2 n Handle sleeves 2 n Bolt M8X40 6 n Cotter pin 2 2 3 12 15 13 7 14 7 6 11 7 7 6 4 10 5 8 9 7 6 1 9 8 7 16 16 1 Mounting axle diagram 2 Shorter end 3 Longer end 4 Wheel axle 1 5 Wheel 2 6 Bolt M8X16 8 7 Nut M8 16 8 Washer 2...

Page 11: ... 0 6 L 634 qt of oil 5 Refer to the Maintenance Schedule for regular service intervals 20 0 20 40 60 80 100 F AMBIENT TEMPERATURE 30 20 10 0 10 20 30 40 C 30 10W 30 5W 30 Engine oil is a major factor affecting engine performance and service life Non detergent and 2 stroke engine oils will damage the engine and are not recommeneded Be sure to use engine oils specified under Engine Oil Recommendatio...

Page 12: ...an 5 Methanol adding fuel 1 have your generator on a flat level surface 2 Check fuel tank gauge add fuel if the level is low 3 remove the fuel cap and filter Clean filter and replace fill tank do not overfill 4 after refueling replace the fuel tank cap tightly 5 fuel tank capacity is 3 8 gal To avoid damage to engine never use stale or contaminated gasoline or oil gasoline mixture Avoid getting di...

Page 13: ...n you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home n If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning Select a safe and suitable location The generator should only be operated outdoors on a firm level surface in a ...

Page 14: ...2 AWG minimum to this terminal and link it to a copper rod driven into the ground Consult an electrician to ensure compliance with local codes and regulations DANGER Before connecting to building s electrical system consult your local utility company or a qualified electrician Improper connections to a building s electrical system can be deadly Electrical current from generator can feed back into ...

Page 15: ...he generator s engine is running allow several minutes for the motor to stabilize before connecting any load electrical devices 8 Once the generator has been allowed to run and warm up for several minutes equipment can be connected Make sure that all cords and devices are in good condition note If you experience difficulty starting the generator please refer to the TROUBLESHOOTING section in this ...

Page 16: ... appliance s into the receptacle s 4 Turn the AC circuit breaker to the ON position 5 Turn on the ON switch es to the appliance s that are connected to the generator notes n do not exceed the generator s capacity n Calculate the total wattage of all the devices you will connect to the generator Make sure that the total wattage is below the capacity of the generator n if the generator s capacity is...

Page 17: ...2 inch 1 2 hp 1 000 14 inch 2 hp 1 200 electric Cultivator 1 3 hp 7 000 electric hedge trimmer 18 in 400 electric line trimmer 9 in 400 floodlights watts per bulb 500 flood Polisher 16 in 3 4 hp 1 500 contractor appLIance typIcaL runnInG WattS Hand Drills 1 4 inch 350 3 8 inch 400 1 2 inch 600 Impact Wrenches 1 2 inch 800 3 4 inch 1 000 1 inch 1 400 Saws worm drive 71 4 inch 2 000 band Saw 14 inch...

Page 18: ...ttention immediately When charging a large capacity battery or a totally discharged battery excessive current may force the DC breaker to turn off In this case use a battery charger FIRE WARNING EXPLOSION TOXIC FUME HouSeHoLd appLIanceS typIcaL runnInG WattS electric range 1 500 freezer 500 furnace 500 Garage door opener 600 hair dryer 1 200 iron 1 200 Microwave 1 500 radio 200 refrigerator 700 Sp...

Page 19: ...stalling a smaller diameter main fuel jet in the carburetor and then readjusting the pilot screw if you always operate the engine at altitudes higher than 5000 feet 1500 meters above sea level have an authorized California air tools GMC Portable Gasoline Generator dealer perform this carburetor modification even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for...

Page 20: ...chedules in the owner s manual WARNING The maintenance schedule applies to normal operating conditions If you operate the generator under severe conditions such as sustained high load or high temperature or use it in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your use NOTICE DANGER Generator exhaust contains carbon monoxide CO This is a poison...

Page 21: ...Make sure that nothing is stored on the generator n Additionally all cords and devices should be in good condition Always inspect fuel lines and electrical connections for defects and damage prior to operating the generator Generators vibrate during normal use During and after the use of the generator inspect the generator as well as extension cords and connected power supply cords for damage resu...

Page 22: ...s of use General Inspection See Maintenance Rules X X engine oil Check Oil Level X Change Oil X X air filter Check X Clean X fuel Sediment cup Clean X X Spark plugs Clean Replace X Spark arrestor Clean X Valve clearance Clean Adjust X fuel tank Strainer Clean X fuel Line Check Replace Check Every 2 Years Replace if necessary Clean more frequently when used in dusty areas This maintenance should be...

Page 23: ...n plug and filter cap and drain oil into the oil pan or other suitable container 5 Using a clean cloth wipe off any dirt from the drain plug and filter cap then retighten the drain plug 6 Refill with the recommended oil and check the oil level see below 7 When filled to the upper level line the generator holds a maximum of 0 6 L 634 qt of oil Crankcase pressure can cause hot engine oil to spray ou...

Page 24: ...l 7 Reinstall the air filter and replace the air filter cover and clips FILTER AIR FILTER COVER The engine will smoke during start up if too much oil is left in the air filter Squeeze out all excess oil from filter NOTICE FILTER Gasoline and flammable solvents can cause fire or explosion NEVER use gasoline or flammable solvents to clean the air filter Use only household soap and water to clean air...

Page 25: ...r debris from around the spark plug base 4 use a 13 16 spark plug socket wrench to loosen and remove the spark plug 5 inspect the spark plug if the insulator is cracked or chipped discard plug and replace with a new spark plug if the spark plug is in good condition clean the spark plug with a wire brush 6 Measure the plug gap with a feeler gauge the correct gap should be 0 028 0 031 in 0 70 0 80 m...

Page 26: ...park arrestor 6 Use a wire brush and remove any debris or deposits from the screen 7 Inspect the screen for any breaks or tears If necessary replace screen 8 Replace and tighten screw to reattach the spark plug arrestor to the exhaust port cleaning exterior of Generator 1 Do not spray the generator with water or a garden hose 2 Wipe surface with a damp cloth or use a soft brush to remove dirt or d...

Page 27: ...point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion 11 Cover the engine to prevent dust from getting in To avoid damage to generator take care not to drop or strike generator when transporting Do not place heavy objects on generator NOTICE DANGER Fuel and fuel v...

Page 28: ...ice center Generator lacks sufficient power Generator is overloaded Poor ventilation Clogged dirty air filter Remove overload Operate generator in a well ventilated area Clean or replace air filter Generator is overheating Generator is overloaded Poor ventilation Remove overload Operate generator in a well ventilated area No AC output Tripped circuit breaker Cord is not properly connected Wiring i...

Page 29: ...c Compression Ratio 8 5 1 Fuel Gasoline Cooling System Forced Air Fuel Tank Capacity Run Time 3 8 Gal 12 hrs 50 load Engine Oil Capacity 0 6 L qt Spark Plug Type F6TC features Starting Recoil Automatic Idle Control N A Oil Alarm Yes Fuel Gauge Yes Spark Arrestor Yes Alternator Brush dimensions Length 25 5 inches 648 mm Width 24 5 inches 622 mm Height 22 0 inches 559 mm Dry Weight 123 lbs 56 kg Tir...

Page 30: ...arranty gives you specific legal rights and you may also have other rights which may vary from state to state Disclaimer of Other Warranties to the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other ...

Page 31: ...ia air tools inc 7 normal wear 8 fuel contamination or deterioration 9 acts of God the application of these exclusions will be determined at the sole discretion of California air tools inc Registration warranty registration with California air tools inc GMC Portable Gasoline Generators is required on all products You can mail the enclosed registration form or fill it out online at www GMCGenerator...

Page 32: ...duct Information date of Purchase _____________________________________________________________ MM dd YYYY Model number ______________________________________________________________________________ Serial number ____________________________________________________________ found on nameplate Purchased location __________________________________________________________________________ Purchase Pric...

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