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16

Air filter

It is very important to maintain an air filter in proper 

condition. Damage to the generator may arise if the  

filter has:

   Improperly been serviced.

   Dirt and other foreign elements adhering to the filter  

due to improper installation and engine wear.

ALWAYS

 keep the filter clean at all times.

1. Remove the air filter cover (11) 

on the side of the generator by 

removing the two screw plugs.

2. Remove the air filter.
3. Wash the air filter in solvent or 

kerosene and allow to dry.

4. Lubricate the filter using motor 

oil (SAE #30).

5. Thoroughly squeeze the filter 

removing excess oil.

6. Replace air filter back into  

the engine.

7. Secure the cover back onto 

the side panel of the generator.

IMPORTANT.

 Never run the 

engine without the air filter 

element in place.

Tap extension fuel filter

A small fuel filter has been fitted to the inlet side of the fuel 

valve (19), inside the tank. This tap extension fuel filter (18) 

prevents any dirt in the fuel from entering the fuel system. 

The procedure for removing this filter in order to replace or 

clean it is given below.

Note.

 The following procedure should be performed in a well 

ventilated area, with no naked flames, sparks, or cigarettes.
Safety glasses should also be worn and engine switch (8) 

set to the OFF position.

1. Completely empty the tank of fuel. Ensure the fuel tap 

(19) is in the OFF position.

2. Compress the two wire 

arms of the hose clamp on 

the outlet hose at the tap 

(19) and slide the clamp 

back from the end of the 

hose by approx. 25mm. 

Slide the fuel hose off the 

outlet of the tap (19).

3. Loosen the lock nut locking 

the tap (19) on to the tank. 

Unscrew the tap from the 

tank and withdraw the tap 

from the tank. Be careful 

not to lose the small seal 

on the thread of the tap.

4. Unscrew the tap extension 

fuel filter (18).

Note.

 This filter can be 

cleaned in petrol to remove 

any build-up of dirt on the 

outside of the filter, or the 

filter can be replaced. Do not 

operate the generator without 

this filter in place. To replace 

the filter after cleaning, or 

with a new filter, simply screw 

the filter into the inlet side of 

the tap.
5. Ensuring the small seal 

is fitted to the tap thread, 

screw the tap back into the 

tank by a FULL 3–4 turns. 

Orientate the tap so the 

outlet of the tap is towards 

the rear of the tank, and 

the tap control is to the 

right hand side of the tank. 

Summary of Contents for GEN1000

Page 1: ...1 1000W AVR GENERATOR WITHACANDDCOUTLETS GEN1000 INSTRUCTION MANUAL Black Cyan Magenta Yellow Code GEN1000 Date 080108 Edition 03 Op DCR ...

Page 2: ... details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au Should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Warranty 2 Introduction 3 Environmental protection 3 Scope of product 3 Description o...

Page 3: ...n noise level 65dB 7m Net Weight 25kg Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manu...

Page 4: ... it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling operation creates dust 9 Secur...

Page 5: ...current could charge conductive surfaces in contact with the generator Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of 2 meters from any conductive surface Use of worn damaged or ungrounded extension cords Contact with worn or damaged extension cords could result in electrocution Use of ungrounded cordsets could prevent operation of circuit...

Page 6: ...Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Inadequate ventilation for generator Materia...

Page 7: ...revent it Gasoline engines produce toxic carbon monoxide exhaust fumes Breathing exhaust fumes will cause serious injury or death Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operating unit Risk of unsafe operation Haza...

Page 8: ...isk of moving parts Hazard What could happen How to prevent it Contact with moving parts can result in serious injury The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewellery which could be caught by moving parts Risk ...

Page 9: ...way from inflammable liquids 8 Keep your distance The generator emits exhaust fumes As a safety precaution do not stand close to the unit whilst it is in operation Ensure bystanders also keep their distance 9 Ensure the generator has oil Before commencing the generator ensure that the unit has been filled with SAE 30 4 stroke oil 10 Never fill fuel tank indoors Never fill fuel tank when engine is ...

Page 10: ...nk 2 Fuel tank cap 3 AC reset button 4 DC reset button 5 Oil filler cap 6 AC socket 7 DC socket 8 Engine switch 9 Oil drain 10 Recoil starter 11 Air filter cover 12 Choke lever 13 Spark plug 14 Fuel drain 15 Muffler 16 Exhaust 17 DC plug 18 Tap extension fuel filter 19 Fuel valve ...

Page 11: ...unning or is hot Check to ensure that the fuel drain 14 has been tightened and that fuel is not leaking Be careful not to admit dust dirt water or other foreign objects into the fuel Wipe off spilt fuel thoroughly before starting engine Ensure you DO NOT fuel the generator in close proximity to any open flames Checking the engine oil The motor of this generator is not filled with oil Prior to star...

Page 12: ... the generator This position will switch the choke off Stopping the engine 1 Before stopping ensure that no electrical apparatus is connected to the generator 2 Turn the engine switch 8 to the off position 3 Turn the fuel lever anti clockwise to the off position Connecting apparatus to the generator 1 Start the engine Allow the motor to run for a couple of minutes to warm up prior to connecting an...

Page 13: ...ne time but by using the 240V outlet the DC outlet current will be higher thus providing a faster charge If the DC over current reset button operates reset the DC button but remove reduce any 240V AC appliances from the generator WARNING Prior to connecting any appliance to the generator check the rating label of the appliance The generator is rated at 900W so if the appliance being connected is h...

Page 14: ...r Replace if necessary Valve clearance Check and adjust when engine is cold Fuel line Check fuel hose for crack or damage Replace if necessary Exhaust system Check for leakage Retighten or replace gasket if necessary Check muffler screen Clean replace if necessary Carburetor Check choke operation Starting system Check recoil starter operation Decarbonisation More frequently if necessary Fittings f...

Page 15: ...ou are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Always drain the generator tank and fuel system ...

Page 16: ...elow Note The following procedure should be performed in a well ventilated area with no naked flames sparks or cigarettes Safety glasses should also be worn and engine switch 8 set to the OFF position 1 Completely empty the tank of fuel Ensure the fuel tap 19 is in the OFF position 2 Compress the two wire arms of the hose clamp on the outlet hose at the tap 19 and slide the clamp back from the end...

Page 17: ...ank during refuelling 4 Remove the filter wash thoroughly in a solvent 5 Re assemble Cleaning 1 Keep your machine clean The outside of the machine can be cleaned using a damp soft cloth with a mild detergent if required Never use water to clean the generator as it may cause damage to internal parts 2 Some maintenance products and solvents may damage the plastic parts these include products contain...

Page 18: ... filter tap extension filter blocked 8 Check by removing fuel line from carburetor and opening tap If no flow and tap is on and fuel in tank there is a blockage Remove tap and clean filter No electrical output 1 Faulty receptacle 1 Have service centre replace receptacle 2 Circuit breaker kicked out 2 Depress and reset 3 Worn Brushes 3 Have service centre replace brushes 4 Faulty power cord 4 Repla...

Page 19: ...19 ...

Page 20: ...ew Zealand 7am 7pm 7days a week AEST Please note that if repair or replacement is required you must provide a valid original purchase receipt You will need the following details at hand to log your service request Personal details First Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State postcode receipt n...

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