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GMC 2004 Defense, Owner'S Manual

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GMC 2004 Defense Owner'S Manual Download Page 48

5-15

Shipping Data Plate

The data plate is used to inform the operator of the
vehicle as to the make, model,  Gross Vehicle Weight
(GVW), and vehicle dimensions.  It is located on the left
corner of the left front inner door panel.

Vehicle Information

14550

Government Vehicle Data Plate

The data plate is used to inform the operator of the
vehicle as to the upfitting information and other
specifications. It is located on the left front corner of the
inner door panel.

9565

15140

Summary of Contents for 2004 Defense

Page 1: ......

Page 2: ...derhood Component Locator Tahoe 5 3 Jump Starting 5 4 Vent Filters 5 11 Bulb Replacement 5 12 Replacement Bulbs 5 13 Tires 5 13 Appearance Care 5 14 Vehicle Information 5 15 Electrical System 5 16 Maintenance Schedule 6 1 Maintenance Schedule 6 2 Customer Assistance Information 7 1 Customer Assistance Information 7 2 2 1 2 2 2 3 2 4 2 5 2 7 4 1 4 2 4 6 Index 8 1 ...

Page 3: ...hout notice Copyright General Motors Corporation 08 23 04 All Rights Reserved How to Use This Manual Many people read the owner s manual from beginning to end when they first receive the vehicle If you do this it will help you learn about the features and controls for the vehicle In this manual you ll find that pictures and words work together to explain things ...

Page 4: ...e hurt In the notice area we tell you about something that can damage the vehicle Many times this damage would not be covered by the warranty and it could be costly But the notice will tell you what to do to help avoid the damage Vehicle Damage Warnings Also in this supplement manual you will find notices When you read other manuals you might see CAUTION and NOTICE warnings in different colors or ...

Page 5: ......

Page 6: ...1 1 Seats and Restraints 1 2 1 2 1 3 Restraints 1 3 Rear Safety Strap 1 3 ...

Page 7: ...r e o d k When the seat is in the up position the quick release pin will go through the left hand leg for passenger s side seats or a right hand leg for driver s side seats It will then go through the seat channel and will be placed in front of the hinge pin 15363 Folding the Seat Down n ...

Page 8: ...1 3 hinge tion 2004 57 Restraints Rear Safety Strap Whenever the troop seats are occupied the safety strap should be attached across the top of the rear seat backs using the eye bolts provided 9559 ...

Page 9: ......

Page 10: ...d Controls 2 2 2 2 2 2 2 3 2 3 2 3 2 4 Storage Areas 2 5 Cargo Cover Soft Top 2 5 Rolling Up the Side Panels 2 5 Storing the Cargo Cover 2 5 Weapons Mount 2 7 Weapons Mount Floor Mount 2 7 Weapons Mount Cab Mount 2 8 ...

Page 11: ...de Window Doors 1 Turn both handles A clockwise 90 2 Pull open the window door A cylinder on both sides of the window will assist with opening and hold the window in the open position 10316 s s Notice The window must be fully closed before operation of the vehicle Notice The window must be fully closed before operation of the vehicle ...

Page 12: ... Duramax Diesel Engine Owner s Manual Supplement located in the glove compartment Do not use gasoline or starting aids such as ether in the air intake They could damage the engine There could also be a fire which could cause serious personal injury Starting and Operating the Vehicle Starting the Engine 30 CAUTION ...

Page 13: ...tch is located on the underhood fuse block The underhood fuse block is located on the driver s side of the vehicle to the rear of the battery Notice The main battery feeds to starter and NATO jump start connector remain powered 15364 ...

Page 14: ...t the velcro flaps on both panels near the back of the vehicle 5 Release the six cover straps located inside the cargo box that attaches the cover to the cargo cover bows 6 Remove the cover from the cargo cover bows 7 Fold the cover neatly and store it behind the seat in the truck cab n hing front c fas o hicle 5 Roll the sides upward 6 When the sides reach the top they can be held in place by ins...

Page 15: ...p to aid in proper positioning of the cover onto the vehicle er 10 Stack the bows on top of each other without striking the cab or the troop seats if equipped push down equally on both sides of the upper part of the front and rear bows 11 Pull upward equally on both sides of the upper part of the center bow 12 Standing at the rear of the vehicle push the bows forward of 9563 ...

Page 16: ...f the weapon into the lower mount 2 Place the barrel into the upper mount until fully seated in the clamp 3 Secure with strap and pull to tighten Pull the strap outward and slide it over the barrel of the weapon and secure the buckle by pulling tight 14730 ...

Page 17: ...ully seated 3 Pull the strap outward and slide it over the barrel of the weapon and secure the buckle by pulling tight Upper Weapon Mount 10458 To secure weapons in the vehicle s mount Lower Weapon Mount 6240 1 Place the stock into the lower weapon mount e ...

Page 18: ...3 1 Instrument Panel 3 2 3 2 3 4 Interior Lamps 3 6 Topper Dome Lamp 3 6 Warning Lights Gages and Indicators 3 7 24 Volt Gage 3 7 ...

Page 19: ...ps will be operational with normal controls Move the service lights blackout switch to the center ALL OFF position All lamps and accessory power to the vehicle will turn off Move the switch to the blackout position the following will occur The blackout lighting system will be operative The front and rear blackout marker lamps will illuminate The blackout stop lamps will illuminate when the brakes ...

Page 20: ...3 3 xt to ntrol e in kout te and The switch will return to the center position automatically after you release it from either the ON or OFF position ...

Page 21: ...witch ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON ERVICE ON BLACKOUT BLACKOUT BLACKOUT OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON ghts Blackout Switch ...

Page 22: ...ICE ON SERVICE ON SERVICE ON SERVICE ON SERVICE ON SERVICE ON SERVICE ON SERVICE ON OFF OFF OFF OFF ON OFF OFF Lights Blackout Switch Blackout Drive Light Switch SERVICE ON ON OFF ON OFF ON OFF Blackout Drive Light Switch SERVICE ON ...

Page 23: ...The bed mounted 3 way switch A is located in the left rear of the cargo bed 14726 ...

Page 24: ...le is not in the green band the fuse may have blown If the fuse is not blown and the system still does not work properly refer to your local GM dealer The 24 volt gage is located in the instrument panel next to the service and blackout lighting switch Engine Running Reading 13903 Warning Lights Gages and Indicators 717 ...

Page 25: ...e d n e ...

Page 26: ...4 1 Driving the Vehicle 4 2 4 2 4 2 4 2 4 3 Towing 4 6 Towing the Vehicle 4 6 Towing a Trailer 4 6 Pintle Hitch 4 7 Trailer Wiring Connector 4 8 Trailer Connector Adapter Tahoe Only 4 8 ...

Page 27: ... Loading Your Vehicle in the Index of the 2004 Vehicle Owner s Manual for more information on vehicle loading If the vehicle is equipped with troop seats you can carry up to eight passengers Passengers must stay seated at all times and the rear safety strap in place The front of the vehicle is equipped with a winch receiver B and a 12 volt quick disconnect A is provided to power the winch 15365 el...

Page 28: ... the towing cable to both front or rear clevises with a V device to gain an even pull on both anchor points and avoid damage to the vehicle CAUTION The clevises when used are under a lot of force Always pull the vehicle straight out Never pull on the clevises at a sideways angle The clevises could break off and people could be injured from the chain or cable snapping back front ...

Page 29: ...ons Vehicles do not meet MIL 209J for vehicle lifting Military Bumper 14722 ...

Page 30: ...4 5 cations Vehicles do not meet MIL 209J for vehicle lifting 75 Maintenance Bumper 15374 21 ...

Page 31: ...e is equipped with a pintle hitch for towing a trailer You must not exceed the maximum trailer weight towing capacity for that vehicle Refer to Towing a Trailer in the Index of the 2004 Vehicle Owner s Manual for additional information ...

Page 32: ... latch D until the lock latch C locks in place 2 Install the latch pin F and ion ngs Installing the Pintle Hitch 1 Remove any debris from the inside of the receiver 2 Push the pintle hitch E into the receiver 3 Install the retaining pin B into the receiver and the pintle hitch E 4 Install the spring clip A into the retaining pin B ...

Page 33: ... trailer connector adapter When connecting to a commercial trailer with an 8 pin connector the adapter must be used This adapter allows you to connect an 8 pin trailer wiring harness into the vehicle s 12 pin connector Trailer Connector Adapter Tahoe Only 7112 ...

Page 34: ...11 5 11 5 11 5 11 5 12 5 13 5 13 5 13 5 14 Appearance Care 5 14 Cleaning the Outside of the Vehicle 5 14 Vehicle Information 5 15 Shipping Data Plate 5 15 Government Vehicle Data Plate 5 15 Electrical System 5 16 Fuses and Circuit Breaker 5 16 ...

Page 35: ... Silverado ound on the 6 6L vehicle elay connect Switch attery 15368 ...

Page 36: ...5 3 be found on the 5 3L vehicle or Tahoe 15369 15369 ...

Page 37: ...pushing or pulling it will not work and it could damage the vehicle Batteries can hurt you They can be dangerous because They contain acid that can burn you They contain gas that can explode or ignite They contain enough electricity to burn you If you do not follow these steps exactly some or all of these things can hurt you CAUTION Jump Starting from a 12 Volt System ...

Page 38: ...on If they do you could get shocked and the vehicle could be damaged Before you connect the cables here are some basic things you should know Positive will go to positive Negative will go to a heavy unpainted metal engine part or a remote negative terminal if the vehicle has one 4 Open the hood and locate the battery Find the positive and negative terminals on each battery tery bles hing d ding se...

Page 39: ...ngine parts can injure you badly Keep your hands away from moving parts once the engine is running 5 Connect the positive cable to the positive terminal of the 12 volt battery 12 volt side of the vehicle with the dead battery 13896 ...

Page 40: ...ting back to the battery is much less 13898 good 897 7 Connect the negative cable to the negative terminal of the 12 volt system of the vehicle with the good battery Do not let the other end touch anything until the next step The other end of the negative cable does not go to the dead battery It goes to a heavy unpainted metal part of the engine in the vehicle with the dead battery ...

Page 41: ... Engine Ground Dead Battery If this procedure does not work you will need to disconnect the left front underhood battery and charge it alone for 10 minutes Reconnect the battery and repeat the jump starting procedures as outlined 10586 Note This procedure should only be performed by authorized personnel ...

Page 42: ... are not touching each other If they are it could cause a ground connection causing the vehicle not to start and the bad grounding could damage the electrical systems To avoid the possibility of the vehicles rolling set the parking brake firmly on both vehicles involved in the jump start procedure Put the automatic transmission in PARK P Be sure the transfer case is in a drive gear and is NOT in N...

Page 43: ...very vehicle But if a battery has filler caps be sure the right amount of fluid is there If it is low add water to take care of that first If you do not explosive gas could be present Battery fluid contains acid that can burn you Do not get it on you If you accidentally get it in the eyes or on the skin flush the place with water and get medical help immediately Fans or other moving engine parts c...

Page 44: ...axle vent tube filter is located on the vent hose that is attached to the top of the axle housing Refer to the Maintenance Schedule to determine how often to inspect the filter and when to change it See Front Rear Axle Inspection Transfer Case Vent Tube Filter The transfer case vent tube filter is located on the vent hose on the driver s side of the transfer case housing Refer to the Maintenance S...

Page 45: ...o the 2004 LSSV Military Trucks Service Manual Supplement Marker Lamps Blackout el mp ht he n d Marker Lamps Maintenance Body 15371 1 Using you hands peel the lens out of the rubber seal 2 Pull the wire connectors out from the back of the lens 3 Push the wire connectors into the new lens 4 Install the lens into the rubber seal Note The bulbs in the marker lamps are not replaceable and are serviced...

Page 46: ...Tire The military heavy duty bumper of the vehicle has an opening A to gain access to the spare tire hoist For more information refer to Changing a Flat Tire in the Index of the 2004 Vehicle Owner s Manual 13901 Tires hicle ...

Page 47: ...nt The cargo cover is a waterproof welded plastic coated polyester Wash the cover using only mild soap and water Do not use cleaning agents that are petroleum based or that contain acid or abrasives All cleaning agents should be flushed promptly and not allowed to dry on the surface Do not towel dry or wax the surface The windows should be washed with a water soaked cloth Do not rub dry ...

Page 48: ...50 Government Vehicle Data Plate The data plate is used to inform the operator of the vehicle as to the upfitting information and other specifications It is located on the left front corner of the inner door panel 9565 15140 ...

Page 49: ...s located on the left rear panel of the cab The primary function of the DC DC Inverter is to provide 24V power The DC DC Inverter can deliver up to 40A of 24V current for applications such as two way radios navigations or the 24 volt battery n s t 10328 ...

Page 50: ...6 1 aintenance Schedule 6 2 6 2 6 2 ...

Page 51: ...fer case is equipped with an in line filter on the vent tube Inspect the filter for blockages and replace as needed Inspect vent hose at the transfer case for kinks and proper installation See Transfer Case Vent Tube Filter in the Index for further information on the location of the filter Refer to Maintenance Schedule in the Index of the 2004 Vehicle Owner s Manual for additional maintenance info...

Page 52: ...6 3 NOTES ...

Page 53: ......

Page 54: ...7 1 mer Assistance Information 7 2 7 2 ...

Page 55: ...one Number 1 800 222 1020 on e Roadside Assistance Center towing and all Roadside Assistance program services 1 800 243 8872 Online Users You can find specific information on Service Parts After Sales Assistance GM Military History News Events Refer to the web for updated information www gm defense com Telephone Users ...

Page 56: ...Front Rear Axle Inspection 6 2 Fuses and Circuit Breaker 5 16 3 3 5 12 G Government Vehicle Data Plate 5 15 Electrical System 5 16 Fuses and Circuit Breaker 5 16 Circuit Breaker Tahoe Only 5 16 24 Volt Power Source Tahoe Only 5 16 Exterior Lamps 3 2 Service and Blackout Lighting 3 2 Service Lights Blackout Control 3 2 Blackout Drive Light Control 3 3 Operating Service and Blackout Lighting 3 4 ...

Page 57: ...ints 1 3 Rear Safety Strap 1 3 4 4 3 3 4 5 4 7 6 6 Maintenance Schedule 6 2 Front Rear Axle Inspection 6 2 Transfer Case Inspection 6 2 Mounting the Weapon 2 7 M ii 2 O Operating the Pintle Hitch 4 7 Operating Service and Blackout Lighting 3 4 Pintle Hitch 4 7 Operating the Pintle Hitch 4 7 Installing the Pintle Hitch 4 7 ...

Page 58: ... Vent Filters 5 11 Rear Axle Vent Tube Filter 5 11 Transfer Case Vent Tube Filter 5 11 Front Axle Vent Tube Filter 5 11 Troop Seat Operation 1 2 Folding the Seat Down 1 2 Folding the Seat Up 1 3 Circuit Breaker Tahoe Only 5 16 24 Volt Power Source Tahoe Only 5 16 24 Volt Gage 3 7 Underhood Component Locator Silverado 5 2 Underhood Component Locator Tahoe 5 3 Using JP8 as a Fuel 4 2 Using the Clevi...

Page 59: ...7 7 7 7 8 2 2 2 2 3 2 2 ...

Page 60: ......

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