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AC 100

Operating instructions
Pneumatic Crimper AC 100

Date of issue: 05/2010

Keep for future use!

Summary of Contents for AC 100

Page 1: ...AC 100 Operating instructions Pneumatic Crimper AC 100 Date of issue 05 2010 Keep for future use ...

Page 2: ...AC 100 SAFETY ...

Page 3: ...possible accident or injury hazard and or possible damage to the AC 100 indicates notes on application Dangerousness of the machine The AC 100 has been constructed according to recognised technical safety regulations and has undergone a safety examination and received official acceptance It is equipped with safety devices However operating error and misuse could present a danger to life and limb o...

Page 4: ...on the AC 100 during breaks and when the device is not in use Do not pull on the compressed air tubing to disconnect Work places The following should be avoided for operation and storage damp or dusty places places which are subject to high levels of heat direct sunlight or low temperatures operating range 15 C to 35 C Protect the compressed air tubing from heat oil and sharp edges Safety devices ...

Page 5: ...age to personnel or property are inadmissible if the following points have been violated Non designated use of the AC 100 Inappropriate working places Inappropriate use and use which goes beyond that described in the operating instructions Unauthorised structural amendments to the AC 100 Continued use of the AC 100 when a malfunction has been established Repairs carried out inappropriately Only us...

Page 6: ...or wire end ferrules with a cross section of between 4 and 10 mm On account of its handy design it is ideally suited to wiring electrical cabinets Components 1 Compressed air tubing 2 Lever 3 Body 4 Head 5 Die set 6 Finger guard plate Accessories 7 Magnetic holder Fig 1 Spare parts ...

Page 7: ...irmly Check the compressed air supply min 4 bar max 6 bar filtered air Connect the tubing plug in connector 4 to the compressed air supply Operation Introduce stripped wire with wire end ferrules already fitted at the side 1 in the hole assigned to the cross section Press the lever 2 the crimping process will be triggered Release the lever 3 the crimped wire can be removed again 4 Fig 2 Putting in...

Page 8: ...htly oil pivot 4 Push in die set 5 Tighten hexagon socket screw 6 Lubrication Unscrew the head 1 Remove the spring 2 and piston 3 Lubricate the two arms of the die set 4 e g Gleitmo 746 Insert piston and spring Insert head 5 and fasten fingertight Pay attention that the arms of the die set 4 are correctly engaged in the piston 3 Fig 4 Cleaning Fig 5 Lubrication ...

Page 9: ...49 0 7563 9123 0 Fax 00 49 0 7563 9123 99 Fig 6 Spare parts No Part Article No No Part Article No 1 Compressed air tubing 2516 8 Hexagon socket screw 2504 2 Body 2508 9 Pivot pin 2503 3 Sealing ring 2520 10 Die set 10001 4 Piston 2507 11 Finger spring 2502 5 Spring 2506 12 Finger guard plate 10000 6 Head complete 10040 13 Magnetic holder DX 7 Head section 10005 ...

Page 10: ...ng range 4 10 mm Compressed air connection min 4 bar max 6 bar Air consumption 0 2 l Crimping at 5 bar Dimensions diameter x length 44 x 190 mm Weight approx 450 g Name plate Type Crimping range Compressed air connection Model year Series number Manufacture EU Symbol ...

Page 11: ...gn and construction as well as the equipment that we have introduced onto the market This declaration is rendered invalid in the case of amendments to the machine that have not been authorised by our company Designation of the equipment Pneumatic Crimper Machine type AC 100 Appropriate EC Directive 2006 42 EG Harmonisation DIN EN ISO 12100 1 und 2 2004 standard DIN EN ISO 13857 2008 used DIN EN 34...

Page 12: ...isslegg Germany Tel 00 49 0 7563 9123 0 Fax 00 49 0 7563 9123 99 The company GLW retains the copyright to these operating instructions It is not permitted to reprint reproduce or translate even excerpts without our consent 2010 GLW GmbH ...

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