Glow-worm swift flow 75e Installation Instructions Manual Download Page 11

11

221138C

4   H e a t i n g   S y s t e m

Diagram 4.3

METHOD 1

METHOD 2

METHOD 3

SUPPLY STOP
VALVE

SUPPLY
PIPE

HOSE
UNIONS

SERVICING
VALVE

TEMPORARY
HOSE

HEATING
SYSTEM

HEATING
SYSTEM

TEMPORARY
HOSE

HOSE
UNIONS

SERVICING
VALVE

SUPPLY
PIPE

SUPPLY STOP
VALVE

DOUBLE CHECK
VALVE ASSEMBLY

HEATING
SYSTEM

SERVICING
VALVE

SUPPLY
STOP VALVE

SUPPLY
PIPE

HOSE
UNIONS

DOUBLE CHECK
VALVE ASSEMBLY

OVERFLOW

CISTERN

COMBINED
CHECK VALVE
AND VACUUM
BREAKER

PRESSURE
REDUCING
VALVE

3132

5   D o m e s t i c   H o t   W a t e r   S y s t e m

4.9 Filling Sealed Systems

Provision for filling the system at a low level must be
made.  Three methods of filling are shown in
diagram 4.3.

There must be no permanent connection to the mains
water supply, even through a non-return valve.

NOTE: It is important that fittings used for connection to
potable water comply with the water undertakers
requirements.

4.10 Corrosion Inhibitor

If an inhibitor is to be used in the system, contact the
inhibitor manufacturer so that they can recommend their
most suitable product.

When fitting the boiler into an existing system, special
care should be taken to drain the entire system, including
radiators, then thoroughly cleaning out before fitting the
boiler whether or not adding an inhibitor.

4.11 Draining

A draining tap must be provided at the lowest points of
the system, which will allow the entire system to be
drained.  An additional draining tap MUST be fitted
close to the boiler.

The flow and return isolation valves are provided with
drain points for boiler heat exchanger drainage.

5.1 General

The domestic hot water service must be in accordance
with the rules in force in the countries of destination.

5.2 Water Pressure

For the minimum and maximum working pressures of
the domestic hot water circuit of the boiler refer to
Section 1.6 Data.

If the cold water supply pressure exceeds the maximum,
a governor must be fitted in the supply to the boiler to
reduce the pressure to within the limits given.

5.3 “Hard” Water Areas

In areas where the water is “hard”, more than 200mg/
litre, it is recommended that a proprietary scale reducer
is fitted in the cold water supply to the boiler.  Check the
total water “hardness”, using the kit supplied, in the
door, following the instructions given.  Consult the local
water company for additional advice.

A double check valve assembly must be fitted upstream
of the scale reducer.  For the relative position of the scale
reducer and pressure reducing valve, if required, refer to
the manufacturer’s instructions.

Summary of Contents for swift flow 75e

Page 1: ...shire DE56 1JT General Sales enquiries Tel 01773 824141 Fax 01773 820569 One Contact Local Service Customer Services Tel 01773 828100 Fax 01773 828070 Installation Instructions To b e l e f t w i t h...

Page 2: ...000 22 0 75 000 8 79 30000 15 6 6 3 8 0 3 4 2 4 1 0 2 0 69 5 2 6 92 5 1 2 42 1 C H MAX D H W MAX MIN NOMINAL kW HEAT INPUT NETT Btu h NOMINAL kW HEAT OUTPUT Btu h BURNER mbar PRESSURE in wg APPROX m3...

Page 3: ...pworth Heating Ltd could invalidate the certification boiler warranty and may also infringe the current issue of the Statutory Requirements see Section 1 4 CE Mark This boiler meets the requirements o...

Page 4: ...e used provided they are not used in a room containing a bath or shower The mains supply cable and other cables connected to the boiler must be the PVC flexible type of at least 0 75mm2 24 0 20mm 2 1...

Page 5: ...used and can be supplied This is able to provide the duct length range shown in diagram 3 3 for rear flue or diagram 3 4 for a side flue A Flue Bend Kit or Vertical Flue Kit can be supplied with inst...

Page 6: ...ACK Part No 438130 2 off 1 off 1 off MAX FLUE LENGTH X Y Z 600mm Diagram 3 5 230 MIN 194 MIN Part No 448468 1 off Part No 448491 FLUE KIT 1m 1 off Part No 448490 FLUE BEND KIT FLUE KIT 2m ELBOW TERMIN...

Page 7: ...from Air Vent Internal space Outside 3 F l u e a n d V e n t i l a t i o n 3 4 Timber Frame Buildings If the boiler is to be installed in a timber frame building seek advice from the local gas undert...

Page 8: ...RELATIVE SYSTEM DIFFERENTIAL AT VARIOUS SYSTEM HEATING LOADS M AVAILABLE PUMP HEAD SYSTEM DIFFERENTIAL TEMPERATURE SYSTEM HEATING LOAD 0 5 10 15 17 20 11 40 35 30 6 25 19 8 15 10 5 0 F 0 C 0 0 15 30 4...

Page 9: ...the required system differential temperature axis to intersect the curve In the example 11 C 19 8 F has been chosen shown At the point of intersection draw a vertical line to cross the pump curve fro...

Page 10: ...imum The bypass must have a lockable valve B in diagram 4 2 incorporated in a position so that inadvertent closure or unauthorised interference is not possible The bypass MUST be fitted before any sys...

Page 11: ...diators then thoroughly cleaning out before fitting the boiler whether or not adding an inhibitor 4 11 Draining A draining tap must be provided at the lowest points of the system which will allow the...

Page 12: ...flap Open the control door see diagram 6 1 Remove the two screws securing the outer case and then lift it at the top and pull it forwards and off Remove the cover of the inner case secured with four s...

Page 13: ...internal corner where the flue is required to exit to outside Mark the position of the circular hole on the flue exit wall using the dimensions given in diagram 6 5 From the flue position marks check...

Page 14: ...uitable see diagram 3 1 for a standard flue system or diagram 3 3 for a 1 2 or 3metre flue system For a side flue measure the distance from the outside wall face to the side of the boiler mounting fra...

Page 15: ...orrect position and sticking out the correct distance from the outside wall face see diagram 7 1 and appropriate diagram 7 2 or 7 3 Drill a hole diameter as shown in diagram 7 4 in each side of the ai...

Page 16: ...l clear the expansion vessels If necessary temporarily fit the boiler refer to Section 10 1 Mounting the Boiler Flush out the domestic water and heating system before connecting the boiler Make the co...

Page 17: ...Controls CAUTION To prevent an induced current from switching the central heating on when not required it is important that the heating system control cables are separated from the other mains supply...

Page 18: ...STAT 3 L N 2 1 3 AMP FUSE L N 230V 50Hz PERMANENT MAINS SUPPLY POTENTIAL FREE ROOM STAT NO FROST STAT TO BOILER RED LINK REMOVE WHEN CONNECTING SYSTEM CONTROLS 5 POLE CONNECTOR ON MOUNTING FRAME POTE...

Page 19: ...boiler by tightening the two boiler securing screws at the top 10 4 Discharge Pipe Remove the two control housing securing screws see diagram 10 1 Remove the control housing and support the control h...

Page 20: ...eve and the flue system should not be inserted unless the cement has fully set or it can be held from the other side Fit the flue elbow to the top of the boiler see diagram 10 6 using the four screws...

Page 21: ...s in line with the length of the valve see diagram 8 1 Flush fill and vent the system refer to Section 4 9 Filling Sealed Systems WARNING SEVERAL COMPONENTS OPERATE ON MAINS VOLTAGE AND WITH THE OUTER...

Page 22: ...DJUSTING NUT MIN PRESSURE 11 3 Preparation for Lighting Isolate the boiler from the mains electrical supply at the external isolator Test for soundness and purge air from the gas supply Turn on the ga...

Page 23: ...ainer To achieve this flow rate a water pressure of at least 0 8bar is required during commissioning although subsequently the appliance will work at a minimum pressure of 0 5bar This flow rate should...

Page 24: ...s 2 4mbar 0 2mbar 1 0in wg 0 1in wg for the 75e and 2 2mbar 0 2mbar 0 9inwg 0 1 in wg for the 80e If this is incorrect it may be adjusted by removing the cap and turning the larger adjusting nut of th...

Page 25: ...e like are switched on programmed and calling for heat Set switch C to On as shown in diagram 11 1 The pump will circulate water through the boiler and the main burner will light Check that the burner...

Page 26: ...ressure to the initial cold fill design pressure using the external draining tap close to the boiler refer Table 2 and Section 4 11 Lock or remove the handles from the spindles of flow control valve A...

Page 27: ...ration of the appliance it is recommended that it is checked and serviced at regular intervals The frequency of servicing will depend upon the particular installation and usage but in general once a y...

Page 28: ...C FIBRE GLASSYARN MINERAL WOOL These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint you may be susceptible to irritation High dust levels are usual...

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