Glow-worm Envirosorb3 11 Installation Manual Download Page 17

0020154078_00 - 02/13 - Glow-worm

17

START-UP

5  

Start-up

 

Refer to the operating instructions before starting the 

product.

 

Check that the di

 erential breaker is installed.

 

Check that the hydraulic and electrical connections are 

correct.

 

Check that the 

fi

 lter on the heat pump return is installed.

 

Check the airtightness of the connections.

 

Open all the hydraulic circuits’ valves.

5.1 

Filling the hydraulic circuit

i

  We recommend that you use propylene enriched 

with corrosive inhibitors.

 

Do not dispose of glycol into drains and the environment.

 

Mix a maximum of 50% of propylene or ethylene glycol 

with water. The mixture must provide anti-freezing 

protection for the heat pump hydraulic circuit.

 

Use an antifreeze test kit to ensure accurate dosing.

A

B

2

1

4

3

14mm

Key

1 Air 

trap

2  Flat wrench (*)

3 Hose

4 Deposit 

(*)

(*) Not 

included

 

Connect one end of the hose to the tap (A).

 

Insert the other end of the hose (3) into the container 

during the venting of the circuit.

 

Using a 

fl

 at wrench, open the tap a ¼ turn (B) in order to 

remove the air present in the glycol circuit, then close it 

quickly (in order to avoid emptying the circuit).

 

In order to bleed the hydraulic circuit of the heat pump 

during the 

fi

 lling, use a 

fi

 lling pump.

 

Put the heat pump circuit under pressure between 1.5 and 2 

bars.

i

  The hydraulic circuit pressure may decrease dur-

ing the first month following the commissioning 

of the installation. It may also vary in accordance 

with the outdoor temperature.

5.2 

Activating the heat pump

 

Ensure that the setting of the maximum temperature of 

heating 

fl

 ow is compatible with the installation.

 

Refer to the system installation manual in order to fully 

activate the installation.

 

Switch ON the circuit breaker which is located on the 

electrical panel and connected to the heat pump.

5.3 

Checking the operation of the device

 

Ensure that the external regulators (thermostat, external 

sensor, ...) send a request to the heat pump. In the case of 

a multi-zone con

fi

 guration, perform the test zone by zone 

and ensure that the appropriate zone gets warmer.

 

Ensure that all the heating circuit’s thermostatic valves are 

open.

 

Balance the heat emitters, if necessary.

5.4 

Adjustment of HP circuit 

fl

 ow

5.4.1 

Bleeding the hydraulic circuit 

i

  If the swimming pool option is installed on the 

circuit put the kit's 3 way valve on AUTO position.

 

Connect one end of the hose to the tap.

 

Insert the other end of the hose into the container in order 

to recover any residual glycol during the venting of the 

circuit.

 

Close the shuto

  valves at the rear of the heat pump.

 

Pressurise the hydraulic circuit.

 

Using a 

fl

 at spanner, open the bleed valve.

 

Open the lower shuto

  valve at the rear of the heat pump.

 

When liquid comes out of the pipe, close the bleed valve

 

Check that the hydraulic circuit pressure is between 1.5 

and 2 bar. Otherwise, top up the hydraulic circuit.

 

Completely open the two shuto

  valves at the rear of the 

heat pump.

 

Remove the hose and the container.

Summary of Contents for Envirosorb3 11

Page 1: ...Installation manual Envirosorb3 8 Envirosorb3 11 The energy you need ...

Page 2: ...c installation 11 4 4 Electrical Installation 12 5 Start up 17 5 1 Filling the hydraulic circuit 17 5 2 Activating the heat pump 17 5 3 Checking the operation of the device 17 5 4 Adjustment of HP circuit flow 17 5 5 Installation of side panel 18 5 6 User information 18 6 Maintenance 19 6 1 Observe maintenance intervals 19 6 2 Preparing maintenance 19 6 3 Pre maintenance instructions 19 6 4 Annual...

Page 3: ...st and corrosion protection agents can cause changes to seals noise during heating mode and may lead to other consequential damage Do not use any unsuitable frost or corrosion protection agents 1 3 5 Risk of material damage caused by unsuitable tools The use of unsuitable tools or improper use thereof may cause damage such as gas or water leaks When tightening or loosening threaded connections alw...

Page 4: ...talling and commissioning the appliance you must adhere to the technical rules standards and provisions in effect at the time 1 7 CE label The CE mark indicates that the products described in these instructions are in compliance with the following directives Directive 2006 95 EC of the Council with amendments Directive Concerning Electrical Equipment for Use Within Specific Voltage Limits Low volta...

Page 5: ...arly systems containing more than 3 kg of CFC or HCFC as well as the minimum level of qualification required by the technicians EC regulation No 0842 2006 from the 17th of May 2006 regarding the containment use collection and disposal of the fluorinated greenhouse gases the labelling and elimination of the products and equipment containing these gases the restriction of use and banning of certain ...

Page 6: ... compressor crankcase heater is activated below 7 C at the compressor outlet to prevent any damage when restarting If the compressor outlet temperature is below 1 C the appliance will not allow the compressor to start A temperature sensor at the compressor outlet limits the operation of the heat pump when the temperature measured by this sensor is higher than the maximum limit This value varies de...

Page 7: ...15 20 43 35 15 28 15 46 26 46 58 35 63 35 58 35 26 28 63 2 63 15 53 A B Key Heating operating limits Domestic hot water operating limits A Water temperature B Air temperature 3 2 4 Permitted hydraulic configurations 3 2 4 1 Direct connection to the installation heating circuit 3 2 4 2 Indirect connection with a hydraulic module i For detailed configurations please refer to the system manual ...

Page 8: ...luding a water flow rate sensor 9 Water bleed 10 Heat pump flow temperature sensor 11 Draining valve for the heat pump circuit 12 Plate to plate heat exchanger 13 Temperature sensor after plate to plate heat exchanger 14 High pressure circuit maintenance valve 15 Refrigerant pressure switch 16 Refrigerant circuit high pressure sensor 17 Compressor discharge temperature sensor 18 Rotary compressor ...

Page 9: ...ure of xx C and heating flow temperature of xx C EER Axx Wx The Energy Efficiency Ratio EER for an air temperature of xx C and cooling flow temperature of xx C Axx Wx The refrigerating power for an air temperature of xx C and cooling flow temperature of xx C See chapter CE label 4 Mounting and installation 4 1 Preparing mounting and installation 4 1 1 Delivery transport and installation on site 4 1 ...

Page 10: ...ey 1 Bag of documents 2 Accessory box 3 Heat Pump 4 Transport strap Remove the screws from the transport pallet at the front and rear of the unit E Remove the bag of documents B and the accessory box A Detach the transport strap C Carefully remove the packaging and protections without damaging the parts of the appliance D 4 1 1 3 Checking the equipment delivered Check the contents of the packages ...

Page 11: ...id areas exposed to strong winds directed against the appliance s air outlet Do not install the fan facing nearby windows If necessary install a noise barrier Set the appliance on one of the following supports concrete slabs crane beam concrete blocks Do not expose the heat pump to corrosive or dusty atmospheres near to dirt roads for example Do not place near to stale air extraction fans Provide ...

Page 12: ...on i Insulate the pipes between the heat pump and the installation including those underground with an UV and high temperature resistant insu lation i In order to avoid the transmission of vibrations to surrounding structures flexible hoses of at least 750mm in length should be used for the hydraulic connections from the heatpump Do not weld pipes mounted up this operation may damage the seals If ...

Page 13: ...g pool If the heat pump is connected directly to the swimming pool the appliance may be damaged by corrosion Do not connect the heat pump hydraulic circuit directly to a swimming pool Use a swimming pool kit with an external heat exchanger In the case of an installation with a swimming pool option take into account the water volume up to the swimming pool kit for proper sizing of the installation ...

Page 14: ...ay be required during installation to ensure surge category II The power supply cut off devices must allow complete disconnection of the power under the conditions required for over voltage category III 4 4 1 1 230V heat pump b Caution Risk of damage from too great voltage At mains voltages higher than 253 V electronic components may be destroyed Make sure that the rated voltage of the mains is 230...

Page 15: ...ating protection device to this terminal 4 4 3 Cable routing b Caution Risk of appliance malfunction If the very low voltage and low voltage cables are in the same duct the very low voltage signal will be disturbed by the low voltage Run the very low voltage and low voltage cables in different ducts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B C D ØA ØA eBus 230V Key eBUS e BUS cable and floor heati...

Page 16: ...2 16 17 19 18 20 24 21 1 25 22 Key 1 Fin exchanger temperature 2 Temperature sensor after plate to plate heat exchanger 3 Refrigerant circuit high pressure sensor 4 Compressor suction temperature sensor 5 Compressor discharge temperature sensor 6 Refrigerant pressure switch 7 Heat pump flow temperature sensor 8 Heat pump return temperature sensor 9 Air outside temperature sensor 10 Electronic expa...

Page 17: ...ioning of the installation It may also vary in accordance with the outdoor temperature 5 2 Activating the heat pump Ensure that the setting of the maximum temperature of heating flow is compatible with the installation Refer to the system installation manual in order to fully activate the installation Switch ON the circuit breaker which is located on the electrical panel and connected to the heat ...

Page 18: ... information necessary for installing the auxiliary pump If you cannot achieve the recommended flow rate adjust the circuit pressure on the control box and if necessary use the flow rate adjusting tap on the hydraulic module 5 4 2 1 Available pressure in hydraulic circuit of the heat pump A B 0 10 20 30 40 50 60 70 80 500 0 1000 1500 2000 1 2 Key 1 Envirosorb3 8 with the water circuit at 20 C 2 En...

Page 19: ...e refrigerant circuit s components Ensure that the appliance s components are neither worn nor broken Check that the wires are firmly attached to the electrical terminals Check the appliance s grounding Check the flow temperature of the heat pump and the setting points Check that the fan rotates freely Check the pressure of the expansion vessel 6 5 Cleaning 6 5 1 External cleaning If the appliance...

Page 20: ...roduct is completed perform an operational test and check system safety 7 Trouble shooting 7 1 Fault diagnosis The following checks should be performed before proceeding onto specific diagnostics Make sure that the electricity supply has not been interrupted and that the appliance is connected correctly Ensure that the isolating valves are open Check that all external controls are connected correc...

Page 21: ...rain the appliance see chapter 6 5 Recycle or dispose the product and its components see chapter 9 9 Recycling 9 1 Packaging Sort the waste to separate those which can be recycled cartons plastics from those that cannot strapping Recycle the product packaging according to all relevant regulations 9 2 Appliance Do not dispose of your product or any of its accessories in the household waste Make sur...

Page 22: ...rosorb3 11 1ph Min operating air temperature heating and tank heating C 20 20 Max operating air temperature heating C 35 35 Max operating air temperature domestic hot water C 46 46 Specifications with radiators start 45 C return 40 C dry temperature wet 7 6 C Heating output kW 7 20 10 20 COP A7 6 W45 40 3 5 3 35 start 55 C return 47 C dry temperature wet 7 6 C Heating output kW 6 60 9 40 COP A7 6 ...

Page 23: ...A 20A Starting current A 16A 20A Index of electrical protection IP25 IP25 Electrical classification I I Surge category II II Pollution rating 2 2 Fan electrical consumption W 45 80 Pump electrical consumption W 70 70 Nominal input current at A7W35 A 8 27 12 3 Description Unit Envirosorb3 8 Envirosorb3 11 1ph Dimensions Height mm 939 939 Width mm 1103 1103 Depth mm 415 415 Heat pump Ø Water circuit...

Page 24: ... 60 Compressor outlet over heat 61 Compressor inlet temperature sensor fault 62 Compressor outlet temperature sensor fault 63 Plate exchanger temperature sensor fault 64 Fin exchanger temperature sensor fault 65 Outside air temperature sensor fault 66 Flow water temperature sensor fault 67 Return water temperature sensor fault 68 Refrigerant circuit high pressure sensor fault 69 Low voltage fault ...

Page 25: ...hanger 539 The pressure of the low pressure circuit is too low Lack of refrigerant Lack of airflow There is no defrosting The condensate tray resistance heater is faulty The 4 way valve is defective The electronic expansion valve s motor is defective or the connection is defective 546 Cooling circuit pressure sensor fault The sensor is defective or not correctly connected to the main circuit board...

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Page 28: ...to engineering changes GLOW WORM Nottingham Road Belper Derbyshire DE56 1JT Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions www glow worm co uk The energy you need ...

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