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Drum Mower 

 

Note:

 In the case of any unprofessional repair of blades using other than original parts, the manufacturer is not liable for 

any damages on the machine or caused by your machine. The blade is embossed with a sign that indicates the manufacturer 
and is a check mark that the blade is an original spare part. 

 

The  machine  must  be  placed  on  a  hard  horizontal  surface  and  must  be  secured  so  that  there  is  good 

access to the blade and machine would not start moving unexpectedly. The engine must be switched OFF and 
the spark plug cable end removed! 

 

Take  special  care  when  removing  the  blades.  Blade  cutting  edges  are  sharp.  Protect  your  hands  with 

working gloves. 

 

Procedure (per 

Fig. 10): 

1)

 

Hold the top disc 

 1

 

, so it does not turn. Use pipe wrench No. 16 to remove the screw connection of blade 

 3

 

 

 

5

 6

 

. First unscrew the nut 

 6

 

 and then the screw 

 3

 

2)

 

Remove  blade 

  2

 

  and  blade  mounting  parts  from  the  cutting  disc.  Straighten  the  edges  and  sharpen  the  blade 

cutting edges. The inclination of the sharpened edge should be 30° with respect to the blade’s bottom plane. 

3)

 

Make sure all the blade mounting parts feature no visible damage. Otherwise, replace damaged parts with new ones. 

4)

 

Screw the blade screw assembly back in. Tighten the screw 

 3

 

 firmly. Secure the screw with nut 

 

6

 

, so it does not 

get loose. 

 

If any blade is bent or excessively worn, you must always replace all the cutting disc blades! 

5.4 Belt Gears 

The machine features modern belts, which do not require any particular care. It is only necessary to check them regularly, 

and  when  there  are  cracks  or  tears  on  the  belt  surface,  replace  them.  The  factory  setting  of  the  tensioning  pulleys  must  be 
checked after the first approximately 5 hours of operation when the belt is breaking in. During breaking in, it is necessary to 
check the function of the tensioning pulleys to prevent the tensioning pulley from being damaged due to the extension of the 
belt to its damage.  

 

You may verify the correct function of belt gears in a simple way: 

a)  The  machine  with  its  travel  turned  ON  has  to  overcome  the  terrain  inequality  of  10  cm  high  -  for 
example, a curb is suitable. 

b) With the disc drive pulley lock lever locked and the maximum engine speed setting, the disc rotates  

 

If one of the checks failed, it is necessary to adjust the tensioning pulleys. 

 

5.4.1 Travel Tensioning Pulley Adjustment 

 

If  you  are  not  sufficiently  manually  skilled,  have  the  operations  completed  by  an  authorized  service 

centre, please. 

Remove  the  rear  top  plastic  cover  to  see  both  belts  (

Fig.  8  at  the  top)  that  move  the  machine  forward.  Try  again  to 

overcome the terrain inequality and visually check which belt is slipping. 

1)

 

If the belt is slipping on the right side of the machine: 

The travel tensioning pulley must be engaged (V-belt is tensioned). Screw in the screw 

 1

 

 at the bowden cable 

end in the arrow direction, i.e. downwards to the frame (

Fig. 8 at the top) for approximately 1-2 mm. The bowden 

cable must have a clearance of approx. 2 mm in the adjustment screw (when the travel pulley is engaged), otherwise 
the belt may not be tensioned automatically due to the travel tensile force. 

Repeat the check as described in item a) of chapter. Continue adjusting until the check condition is met, and the 

machine is not moving forward when the travel pulley lever is depressed and locked.  

2)

 

If the belt is slipped between the engine and its gearbox: 

Adjust the position of the tensioning pulley 

 2

 

. Release the pulley by releasing the nut located at the bottom of 

the pulley arm and tighten the pulley in the direction of the arrow, using a suitable tool (such as a steel hook). Then 
check the correct travel operation. 

 

As soon as you can not adjust the tensioning pulleys, so that the belt does not slip, the worn V-belt must be replaced. 

5.4.2 V-belt Change 

The  V-belt  is  always  to  be  replaced  by  a  new  one  when  cracks  or  tears  appear  on  the  belt  surface  and  also  in  the  case 

when  the  belt  is  so  much  worn  by  its  operation  that  it  cannot  be  tensioned  any  more,  using  the  tension  pulleys.  The  exact 
process of changing the individual belts is not provided here because it would exceed the scope of this manual. When replacing, 
follow the belt path around all the guide elements, especially the guide pins (9) in Fig. 11! 

Summary of Contents for BDR-650 V

Page 1: ...Drum Mower 1 DRUM MOWER BDR 650 V Instructions for use ...

Page 2: ...If you follow the instructions contained herein our product will serve you reliably for many years 1 1 General Notification The user must read these Operating Instructions and follow all machine operating instructions in order to prevent any health risks or property damage to the user or other persons Safety instructions specified in this manual do not cover all possible conditions and situations ...

Page 3: ...r is damaged or loose Identified defects must be immediately eliminated Use only original spare parts during repairs Always turn the engine OFF and wait for the cutting disc to stop before you perform any activity in the vicinity of the machine Before leaving the machine always turn the engine OFF Turn the disc pulley lever ON or OFF only when the engine is idling and the disc is not spinning Due ...

Page 4: ...e Machine The BDR 650V drum lawn mower is designed and manufactured based on the latest findings in small garden and agricultural technology area It features easy handling and trouble free maintenance This lawn mower is intended for mowing high thin blade grass growths up to a maximum 80 cm height in maintained areas The growth must not contain solid items and terrain must not be overly uneven The...

Page 5: ...er side cover 6 to the shorter cover holder arm 2 and attach the side longer cover 6 to the longer cover holder arm 2 Draw the tightening strips 2 pieces through the holes in the cover holder and secure both covers against sliding by tightening the strips 4 Following Fig 2 unscrew fastening screw 3 making sure side cover 4 may easily slide into the slot in the frame Tighten the mounting screw by h...

Page 6: ...4 Quick stop and shutdown In case of danger the machine travel and disc drives can be switched OFF by releasing both handles The ignition safety switch on the left handle will switch OFF the engine WARNING Due to the inertia of drive components the machine can continue to drive The disc will gradually stop rotating 4 2 5 Machine Travel Stopping To stop the machine travel press the drive lever on t...

Page 7: ...ant to mow The mowed growth is ejected by the cutting disc to the right on the side cover that defines rows When mowing move through the growth so that the growth that is not mowed yet is always on the left side of the machine Fig 4 When mowing on slopes it is best to ride along the slope s contour lines Observe safe slope access Table 4 If the mowed growth is very dense overgrown rotten at the bo...

Page 8: ...ssure leakage make sure that there is no defect on the tyre tube repair it if necessary If you are not sufficiently manually skilled have the operations done by an authorized service centre 5 2 Machine Lubrication When working with lubricants observe the basic hygiene regulations and observe the environmental protection regulations and laws If you are not sufficiently manually skilled have the ope...

Page 9: ...h its travel turned ON has to overcome the terrain inequality of 10 cm high for example a curb is suitable b With the disc drive pulley lock lever locked and the maximum engine speed setting the disc rotates If one of the checks failed it is necessary to adjust the tensioning pulleys 5 4 1 Travel Tensioning Pulley Adjustment If you are not sufficiently manually skilled have the operations complete...

Page 10: ... Adjust both the tension pulleys Torn belt Replace the belt The belt has come off Re mount the belt Other defect Visit a service centre The machine travel will not stop Broken travel pulley spring Replace with a new one The inner Bowden cable is stiff bent Bowden cable Lubricate or replace the Bowden cable The tension pulley does not return back to its position Lubricate The cutting disc will not ...

Page 11: ...in a waste collection centre Dismount plastic parts and non ferrous metal parts Dispose of the remaining machine and disassembled parts according to the national laws and regulations on waste disposal 5 9 How to Order Spare Parts These Operating Instruction do not include the list of spare parts For correct identification of your machine you have to know the type designation Type serial identifica...

Page 12: ...instructions 6 Side and rear covers Fig 1 Unpacking and assembling the machine 1 Disc drive pulley lever 2 Travel clutch lever 3 Side cover fixing screw 4 Side covers 5 Cutting disc 6 Blade 4 pcs 7 Cover between wheels 8 Disc cover 9 Left handle 10 Right handle 11 Wheel 12 Gearbox cover 13 Control lever locking device 14 Opening belt 7 6 x 200 Fig 2 Machine parts description ...

Page 13: ...tating Lever position ON 1 The pin is unlocked The machine is moving Lever position ON 1 The lever is locked The cutting disc is rotating Fig 3 Control levers positions Fig 6 Lubrication points Fig 4 The machine s working width Fig 5 Connection of the cutting blade to the upper disc 1 Upper disc 2 Blade 3 Bolt 4 Ring 5 Nut Fig 7 Lubrication points ...

Page 14: ...nsion pulleys control lever The rivet positions for a 4 stroke drive unit set during production Fig 9 Position of rivets The rivet positions for a 2 stroke drive unit turn the rivets by 180 Fig 10 Removing the gearbox cover Fig 11 V belt routes ...

Page 15: ...g disc drive 5 Gear drive V belt 6 Axle drive V belt 7 Drive dual pulley gearbox 8 Driven dual pulley axle 9 Cutting disc drive belt guide pins Fig 12 Turtle 2 stroke drive unit gearing Fig 13 Hare 4 stroke drive unit gearing Fig 14 Safety pictogram combined information Position on the machine ...

Page 16: ...Mower 16 Fig 15 Safety pictogram Rotation direction arrow Position on the machine Position on the machine Fig 16 Safety pictogram Machine travel Position on the machine Fig 17 Safety pictogram Disc spinning ...

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