background image

Drum Mower 

 

3.2 Description of the machine and its parts 

The drum mower (

Fig. 2 ) is built on its steel frame, to which all the critical components of the machine are attached. The 

drive unit is attached to the mower flange. On the left hand side of the handlebar, there is the 

 

2

  travel pulley 

lever, which 

controls the machine's forward travel. The 

 

1

  

disc drive pulley 

lever that turns ON and OFF the cutting disc drive is located in 

the slot on the left side of the cover. The travel is ensured by a worm gearbox with a belt clutch, which secures the smooth 
transmission  of  the  force  (the  machine  does  not  roll  through)  to 

the  wheels

 

  11

 

.  The  clutch  gearbox  is  covered  with  the 

plastic 

gearbox cover

 

 12

 

. At the front, there is the 

cutting disc

 

 5

 

 with its four 

steel blades

 

 6

 

. The operator is protected 

against mowed flying growth by the 

plastic cover

 

 

8

 

 and 

 

7

 

. The mowed growth trimming is secured through the removable 

side cover

 

 4

 

, which is attached by its 

screw connection

 

 3

 

 

4 Operating Instructions 

4.1 Machine Assembly 

 

Request the machine unpacking and training from your seller as a part of his pre-sale service! 

Gripping points when unpacking (from the box) (per 

Fig. 1 ): in the front, the cutting disc 

 

4

 

, in the rear, behind the drive 

unit connection component 

 

1

 

 

It  is  forbidden  to  lift  an  assembled  machine  by  its  front  plastic  cover.  The  cover  is  not 

dimensioned for the machine weight. 

4.1.1 Machine Assembly Procedure 

Assemble the machine per the following procedure:

 (We recommend completing the assembly by two persons) 

1)

 

Following 

Fig.1 - remove the disc cover 

 

3

 

 from the box, bag 

 6

 

, and side cover 

 2

 

. Grasp your machine 

at its gripping points at the front 

 4

 

 and in the rear 

 

, and remove it from the box. 

2)

 

Remove the M5 self-locking factory-installed self-locking nuts (2 pieces) with their washers, and attach the 
disc cover to the machine so that the holes in the cover match the frame screws and the tapered section of 
the cover is inserted under the engine plate. Return the M5 nuts and washers to the screws and tighten the 
nuts. 

3)

 

Following 

Fig. 1 - attach the rear (shorter) side cover 

 6

 

 to the shorter cover holder arm 

 2

 

, and attach the 

side (longer) cover 

 6

 

 to the longer cover holder arm 

 2

 

. Draw the tightening strips (2 pieces) through the 

holes in the cover holder and secure both covers against sliding by tightening the strips. 

4)

 

Following 

Fig. 2  - unscrew fastening screw 

 3

 

, making sure side cover 

 

 may easily slide into the slot in 

the frame. Tighten the mounting screw by hand and check that the side cover does not fall spontaneously. 

4.1.2 Attaching and removing the drive unit 

The  process  of  attaching  a  drive  unit  is  described  in  the  operating  instructions  for  the  drive  units.  The  attachment, 

clamping, and removal process, as well as safety instructions, do not differ from other adapters and, therefore, this information 
is not provided in this manual. 

 

Before installing the drive unit, make sure the inner face of the clutch disc in the drive flange is 

not dirty or greasy. Dirt or grease could make the centrifugal clutch slip, and that could lead to reduced 
mowing performance and increased risk of wear and failure of the centrifugal clutch. 

4.1.3 Control lever mounting 

After installing and securing the drive unit in the drive flange, install the travel pulley lever (see 

Fig. 2). The travel pulley 

control  lever  is  mounted  on  the  left  handle  through  the  holder  and  M6  wing  nuts.  Install  the  lever  so  that  it  is  possible  to 
operate  the  ignition  safety  lock  latch.  Move  the  lever  slightly  to  the  left/right  (approx.  5°  from  the  vertical  plane)  during  the 
assembly to make sure it is within your fingers’ reach. 

Lead the bowden cable over the top of the handlebars. Its route should be smooth and radius bends as large as possible. 

Attach the bowden cable to the handle bar in the area between the upper joint sides together with the gas bowden cable with 
the supplied 7.6x200 (14) release strap (see 

Fig. 2). 

 

4.2 Machine Operation 

4.2.1 Engine Starting 

The drive unit motor is started as described in the drive unit operating instructions. 

 

When starting the engine, both control levers (

 1

  and 

 2

  in 

Fig. 2) must be in the "OFF" position (see 

Fig. 3 )! 

 

Do not leave the machine after starting the engine! 

4.2.2 Starting the cutting disc 

 

Make  sure  that  all  persons  (children!)  are  at  a  safe  distance  from  the  machine!  Otherwise,  do  not 

continue with this process! 

Summary of Contents for BDR-650 V

Page 1: ...Drum Mower 1 DRUM MOWER BDR 650 V Instructions for use ...

Page 2: ...If you follow the instructions contained herein our product will serve you reliably for many years 1 1 General Notification The user must read these Operating Instructions and follow all machine operating instructions in order to prevent any health risks or property damage to the user or other persons Safety instructions specified in this manual do not cover all possible conditions and situations ...

Page 3: ...r is damaged or loose Identified defects must be immediately eliminated Use only original spare parts during repairs Always turn the engine OFF and wait for the cutting disc to stop before you perform any activity in the vicinity of the machine Before leaving the machine always turn the engine OFF Turn the disc pulley lever ON or OFF only when the engine is idling and the disc is not spinning Due ...

Page 4: ...e Machine The BDR 650V drum lawn mower is designed and manufactured based on the latest findings in small garden and agricultural technology area It features easy handling and trouble free maintenance This lawn mower is intended for mowing high thin blade grass growths up to a maximum 80 cm height in maintained areas The growth must not contain solid items and terrain must not be overly uneven The...

Page 5: ...er side cover 6 to the shorter cover holder arm 2 and attach the side longer cover 6 to the longer cover holder arm 2 Draw the tightening strips 2 pieces through the holes in the cover holder and secure both covers against sliding by tightening the strips 4 Following Fig 2 unscrew fastening screw 3 making sure side cover 4 may easily slide into the slot in the frame Tighten the mounting screw by h...

Page 6: ...4 Quick stop and shutdown In case of danger the machine travel and disc drives can be switched OFF by releasing both handles The ignition safety switch on the left handle will switch OFF the engine WARNING Due to the inertia of drive components the machine can continue to drive The disc will gradually stop rotating 4 2 5 Machine Travel Stopping To stop the machine travel press the drive lever on t...

Page 7: ...ant to mow The mowed growth is ejected by the cutting disc to the right on the side cover that defines rows When mowing move through the growth so that the growth that is not mowed yet is always on the left side of the machine Fig 4 When mowing on slopes it is best to ride along the slope s contour lines Observe safe slope access Table 4 If the mowed growth is very dense overgrown rotten at the bo...

Page 8: ...ssure leakage make sure that there is no defect on the tyre tube repair it if necessary If you are not sufficiently manually skilled have the operations done by an authorized service centre 5 2 Machine Lubrication When working with lubricants observe the basic hygiene regulations and observe the environmental protection regulations and laws If you are not sufficiently manually skilled have the ope...

Page 9: ...h its travel turned ON has to overcome the terrain inequality of 10 cm high for example a curb is suitable b With the disc drive pulley lock lever locked and the maximum engine speed setting the disc rotates If one of the checks failed it is necessary to adjust the tensioning pulleys 5 4 1 Travel Tensioning Pulley Adjustment If you are not sufficiently manually skilled have the operations complete...

Page 10: ... Adjust both the tension pulleys Torn belt Replace the belt The belt has come off Re mount the belt Other defect Visit a service centre The machine travel will not stop Broken travel pulley spring Replace with a new one The inner Bowden cable is stiff bent Bowden cable Lubricate or replace the Bowden cable The tension pulley does not return back to its position Lubricate The cutting disc will not ...

Page 11: ...in a waste collection centre Dismount plastic parts and non ferrous metal parts Dispose of the remaining machine and disassembled parts according to the national laws and regulations on waste disposal 5 9 How to Order Spare Parts These Operating Instruction do not include the list of spare parts For correct identification of your machine you have to know the type designation Type serial identifica...

Page 12: ...instructions 6 Side and rear covers Fig 1 Unpacking and assembling the machine 1 Disc drive pulley lever 2 Travel clutch lever 3 Side cover fixing screw 4 Side covers 5 Cutting disc 6 Blade 4 pcs 7 Cover between wheels 8 Disc cover 9 Left handle 10 Right handle 11 Wheel 12 Gearbox cover 13 Control lever locking device 14 Opening belt 7 6 x 200 Fig 2 Machine parts description ...

Page 13: ...tating Lever position ON 1 The pin is unlocked The machine is moving Lever position ON 1 The lever is locked The cutting disc is rotating Fig 3 Control levers positions Fig 6 Lubrication points Fig 4 The machine s working width Fig 5 Connection of the cutting blade to the upper disc 1 Upper disc 2 Blade 3 Bolt 4 Ring 5 Nut Fig 7 Lubrication points ...

Page 14: ...nsion pulleys control lever The rivet positions for a 4 stroke drive unit set during production Fig 9 Position of rivets The rivet positions for a 2 stroke drive unit turn the rivets by 180 Fig 10 Removing the gearbox cover Fig 11 V belt routes ...

Page 15: ...g disc drive 5 Gear drive V belt 6 Axle drive V belt 7 Drive dual pulley gearbox 8 Driven dual pulley axle 9 Cutting disc drive belt guide pins Fig 12 Turtle 2 stroke drive unit gearing Fig 13 Hare 4 stroke drive unit gearing Fig 14 Safety pictogram combined information Position on the machine ...

Page 16: ...Mower 16 Fig 15 Safety pictogram Rotation direction arrow Position on the machine Position on the machine Fig 16 Safety pictogram Machine travel Position on the machine Fig 17 Safety pictogram Disc spinning ...

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