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5

Basic Testing Procedure

1. Connect Tester to shop air. See Optional Gas Source below.

2. Connect Tester’s Red power cable to vehicle’s 12 Volt DC battery
positive terminal.

>

Battery must be in good condition and fully charged!

3. Connect Tester’s Black cable to vehicle’s chassis ground. Do NOT
connect the black cable to battery ground because a spark in the vicinity

of the battery can cause an explosion!

(Figure 2)

4. Observe that the Green Power indicator lamp on the Tester is ‘ON’

confirming that you are properly connected.

>

A blinking green power lamp indicates insufficient battery power to the

Tester.

5. Connect smoke supply hose to system being tested.

6. Flow Control Valve must be in Full Open position.

(Figure 3)

7. Press START button and fill system with smoke.

>

Whenever possible it is best to ‘purge’ the ‘non-smoke’ air out of the system

being tested in order to quickly fill the system with smoke

.

>

Smoke production is on 5-minute timer

.

8. Use white light supplied and look for exiting smoke or use ultraviolet light
supplied to look for fluorescent dye deposit at exact location of a leak.

>

The longer smoke is allowed to exit a leak, the more fluorescent dye will be

deposited at leak locations

.

Figure 2

Black to
chassis
ground

Figure 3

Flow

Control

+

Do

NOT

run the vehicle engine with the Smoke Wizard® supply

hose connected to the vehicle. Normal engine vacuum will
damage the pressure/vacuum gauge!

!

Summary of Contents for GLD-40

Page 1: ...OPERATOR S MANUAL Diagnostic Smoke Vapor Machine with UltraTraceUV Dye Solution Leak Detection System Model No GLD 40 USA Canada Patents 6 392 227 6 526 808 2 279 147 Int l Patents Pending...

Page 2: ......

Page 3: ...be between 50 175 PSI 3 4 to 12 bar Connect to workshop airline for general purpose leak detection applications Smoke exiting a very small leak is sometimes even easier to see if after filling the sy...

Page 4: ...e leak detection smoke machine available today The patented technology inside your Smoke Wizard was designed in collaboration with major automakers was designed specifically to be safe for leak testin...

Page 5: ...remove Cap Plugs Kit GLD005 these cap plugs are useful when sealing an intake manifold system in order to contain the smoke in the system for proper leak testing such as mass airflow sensor ducting e...

Page 6: ...end it The patented UltraTraceUV smoke solution supplied with this Tester will perform hundreds of tests that only cost pennies per test is the only solution in the world approved by the auto manufact...

Page 7: ...Smoke Wizard from a convenient test location on the vehicle or for storage when not in use Note Always use bonnet support device when hanging from the bonnet Filter Drain Port located under Tester ke...

Page 8: ...the leak is even easier to see Sometimes less smoke exiting a small leak is easier to see Flow Control Valve does not affect delivery pressure it only affects the volume of flow SMOKE Light Red Turns...

Page 9: ...ter 5 Connect smoke supply hose to system being tested 6 Flow Control Valve must be in Full Open position Figure 3 7 Press START button and fill system with smoke Whenever possible it is best to purge...

Page 10: ...aving a leak such as intake induction system intercooler and turbocharger system vacuum system exhaust system wind water leaks and can also be used to verify air solenoid functions and test components...

Page 11: ...iv ve e c ca ab bi in n p pr re es ss su ur re e 2 2 C Co on nn ne ec ct t T Te es st te er r s s s su up pp pl ly y h ho os se e n no oz zz zl le e t to o S Sm mo ok ke e D Di if ff fu us se er r 3 3...

Page 12: ...location of a leak Use the UV light provided to highlight the dye This technology is designed so that the dye will only deposit if there is pressure differential So for instance the dye will deposit w...

Page 13: ...itive terminal and chassis ground 3 Verify the battery is in good condition and fully charged I turn the Tester ON but there is no air or smoke coming out of the supply hose 1 Flow Control valve is cl...

Page 14: ...ormal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for ONE YEAR from the date of original invoice Seller s obligations...

Page 15: ...ry injury may occur EMERGENCY OVERVIEW INHALATION INGESTION The balance of the ingredients are proprietrary and non hazardous as defined in US 29CFR 1210 and European regulation directive 67 548 EEC S...

Page 16: ...R PROTECTIVE CLOTHING OR EQUIPMENT HAZARDOUS COMBUSTION PRODUCTS Carbon Monoxide Soot Smoke Carbon Dioxide Non Hazardous SECTION 4 FIRST AID MEASURES SECTION 5 FIRE FIGHTING MEASURES Do not induce vom...

Page 17: ...NA NA NA UN NA IDENTIFICATION NUMBER NA SECTION 14 TRANSPORT INFORMATION Not regulated Not regulated IATA HAZARD CLASS Pack Group SECTION 12 ECOLOGICAL INFORMATION No ecological information is availa...

Page 18: ...so ChemTel Inc assumes no responsibility for document alterations or additions after authorship and initial review excepting changes performed by ChemTel personnel Data and calculations are based on...

Page 19: ...is report by itself does not imply that the material product or service is or has ever been under an Intertek certification program Intertek Testing Services NA Inc EMC VERIFICATION No 3179331LAX 001g...

Page 20: ......

Page 21: ...ry injury may occur EMERGENCY OVERVIEW INHALATION INGESTION The balance of the ingredients are proprietrary and non hazardous as defined in US 29CFR 1210 and European regulation directive 67 548 EEC S...

Page 22: ...R PROTECTIVE CLOTHING OR EQUIPMENT HAZARDOUS COMBUSTION PRODUCTS Carbon Monoxide Soot Smoke Carbon Dioxide Non Hazardous SECTION 4 FIRST AID MEASURES SECTION 5 FIRE FIGHTING MEASURES Do not induce vom...

Page 23: ...NA NA NA UN NA IDENTIFICATION NUMBER NA SECTION 14 TRANSPORT INFORMATION Not regulated Not regulated IATA HAZARD CLASS Pack Group SECTION 12 ECOLOGICAL INFORMATION No ecological information is availa...

Page 24: ...so ChemTel Inc assumes no responsibility for document alterations or additions after authorship and initial review excepting changes performed by ChemTel personnel Data and calculations are based on...

Page 25: ...is report by itself does not imply that the material product or service is or has ever been under an Intertek certification program Intertek Testing Services NA Inc EMC VERIFICATION No 3179331LAX 001g...

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