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3

Smoke Wizard

®

Overview

Technical Specifications

Height (less hanger)
Length
Width
Weight
Shipping weight
Power supply
Power consumption

13 in. (33 cm)
5.5 in. (14 cm)
9.5 in. (24 cm)
10 lb. (4.5 kg)
14 lb. (6.3 kg)
12 volts DC
15 amps.

Supply pressure
Supply volume
Smoke supply line
Power supply line
Operating temp. range
Solution Max. Volume

13.0 in. H

2

O (0.032 bar)

10 liters per minute
10 feet (3m)
10 feet (3m)
45°F to 140°F (7.2°C to 60°C)
12 oz. (355 ml)

12V DC Power-Supply Cables

(Rear of Tester)

Suspension Hanger –

allows the

option of hanging your Smoke
Wizard from a convenient test
location on the vehicle or for
storage when not in use.

Note:

Always use bonnet support

device when hanging from the
bonnet.

Filter Drain Port

– located under Tester;

keeps Tester and vehicle clean by
automatically draining water and
contaminants from shop air compressor.

Control Panel –

See next page

Smoke Solution Dipstick

– use to

check and maintain proper smoke
solution level.

Smoke Supply hose –

hose with

scratch-resistant Delrin® nozzle
delivers the smoke vapor into a
system for leak testing.

Air Fitting –

connect to shop air or

inert gas.

Note:

There is a pressure

regulator inside the Tester so no
external regulator is required as long
as input pressure is between 50 and
175 PSI (3.4 to 12 bar).

Summary of Contents for GLD-40

Page 1: ...OPERATOR S MANUAL Diagnostic Smoke Vapor Machine with UltraTraceUV Dye Solution Leak Detection System Model No GLD 40 USA Canada Patents 6 392 227 6 526 808 2 279 147 Int l Patents Pending...

Page 2: ......

Page 3: ...be between 50 175 PSI 3 4 to 12 bar Connect to workshop airline for general purpose leak detection applications Smoke exiting a very small leak is sometimes even easier to see if after filling the sy...

Page 4: ...e leak detection smoke machine available today The patented technology inside your Smoke Wizard was designed in collaboration with major automakers was designed specifically to be safe for leak testin...

Page 5: ...remove Cap Plugs Kit GLD005 these cap plugs are useful when sealing an intake manifold system in order to contain the smoke in the system for proper leak testing such as mass airflow sensor ducting e...

Page 6: ...end it The patented UltraTraceUV smoke solution supplied with this Tester will perform hundreds of tests that only cost pennies per test is the only solution in the world approved by the auto manufact...

Page 7: ...Smoke Wizard from a convenient test location on the vehicle or for storage when not in use Note Always use bonnet support device when hanging from the bonnet Filter Drain Port located under Tester ke...

Page 8: ...the leak is even easier to see Sometimes less smoke exiting a small leak is easier to see Flow Control Valve does not affect delivery pressure it only affects the volume of flow SMOKE Light Red Turns...

Page 9: ...ter 5 Connect smoke supply hose to system being tested 6 Flow Control Valve must be in Full Open position Figure 3 7 Press START button and fill system with smoke Whenever possible it is best to purge...

Page 10: ...aving a leak such as intake induction system intercooler and turbocharger system vacuum system exhaust system wind water leaks and can also be used to verify air solenoid functions and test components...

Page 11: ...iv ve e c ca ab bi in n p pr re es ss su ur re e 2 2 C Co on nn ne ec ct t T Te es st te er r s s s su up pp pl ly y h ho os se e n no oz zz zl le e t to o S Sm mo ok ke e D Di if ff fu us se er r 3 3...

Page 12: ...location of a leak Use the UV light provided to highlight the dye This technology is designed so that the dye will only deposit if there is pressure differential So for instance the dye will deposit w...

Page 13: ...itive terminal and chassis ground 3 Verify the battery is in good condition and fully charged I turn the Tester ON but there is no air or smoke coming out of the supply hose 1 Flow Control valve is cl...

Page 14: ...ormal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for ONE YEAR from the date of original invoice Seller s obligations...

Page 15: ...ry injury may occur EMERGENCY OVERVIEW INHALATION INGESTION The balance of the ingredients are proprietrary and non hazardous as defined in US 29CFR 1210 and European regulation directive 67 548 EEC S...

Page 16: ...R PROTECTIVE CLOTHING OR EQUIPMENT HAZARDOUS COMBUSTION PRODUCTS Carbon Monoxide Soot Smoke Carbon Dioxide Non Hazardous SECTION 4 FIRST AID MEASURES SECTION 5 FIRE FIGHTING MEASURES Do not induce vom...

Page 17: ...NA NA NA UN NA IDENTIFICATION NUMBER NA SECTION 14 TRANSPORT INFORMATION Not regulated Not regulated IATA HAZARD CLASS Pack Group SECTION 12 ECOLOGICAL INFORMATION No ecological information is availa...

Page 18: ...so ChemTel Inc assumes no responsibility for document alterations or additions after authorship and initial review excepting changes performed by ChemTel personnel Data and calculations are based on...

Page 19: ...is report by itself does not imply that the material product or service is or has ever been under an Intertek certification program Intertek Testing Services NA Inc EMC VERIFICATION No 3179331LAX 001g...

Page 20: ......

Page 21: ...ry injury may occur EMERGENCY OVERVIEW INHALATION INGESTION The balance of the ingredients are proprietrary and non hazardous as defined in US 29CFR 1210 and European regulation directive 67 548 EEC S...

Page 22: ...R PROTECTIVE CLOTHING OR EQUIPMENT HAZARDOUS COMBUSTION PRODUCTS Carbon Monoxide Soot Smoke Carbon Dioxide Non Hazardous SECTION 4 FIRST AID MEASURES SECTION 5 FIRE FIGHTING MEASURES Do not induce vom...

Page 23: ...NA NA NA UN NA IDENTIFICATION NUMBER NA SECTION 14 TRANSPORT INFORMATION Not regulated Not regulated IATA HAZARD CLASS Pack Group SECTION 12 ECOLOGICAL INFORMATION No ecological information is availa...

Page 24: ...so ChemTel Inc assumes no responsibility for document alterations or additions after authorship and initial review excepting changes performed by ChemTel personnel Data and calculations are based on...

Page 25: ...is report by itself does not imply that the material product or service is or has ever been under an Intertek certification program Intertek Testing Services NA Inc EMC VERIFICATION No 3179331LAX 001g...

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