Glentronics PHCC 2400 Pro Series Instruction Manual Download Page 2

Important Safety
Warnings & Instructions

SAVE  THESE  INSTRUCTIONS.

This  manual

contains  important  SAFETY  WARNINGS  and
OPERATING  INSTRUCTIONS  for  the  PHCC  Pro
Series 2400 battery backup sump pump system.
You will need to refer to it before attempting any
installation or maintenance.  

ALWAYS

keep these

instructions  with  the  unit  so  that  they  will  be
easily accessible.

Failure  to  read  and  follow  these  warnings  and
instructions  could  result  in  property  damage,
serious injury, or death.  It is important to read
this manual, even if you did not install the Pro
Series  backup  sump  pump  system,  since  this
manual  contains  safety  information  regarding
the  use  and  maintenance  of  this  product.   

DO

NOT DISCARD THIS MANUAL.

ELECTRICAL PRECAUTIONS

This installation must be in accordance with
the National Electric Code and all applicable
local codes and ordinances.

Risk of electrical and fire hazard.  May result
in death, serious injury, shock or burns.  To
help reduce these risks, observe the
following precautions:

DO  NOT

walk  on  wet  areas  of  the  basement

until  all  power  has  been  turned  off.    If  the
main power supply is in a wet basement, call
an electrician.

NEVER

handle  the  control  unit  with  wet

hands or while standing on a wet surface.

ALWAYS

unplug  the  control  unit  and

disconnect the cables from the battery before
attempting any maintenance or cleaning.

ALWAYS

unplug  the  main  pump  when

installing  or  servicing  the  backup  pump  or
float switch to avoid electric shock.

DO NOT

expose the control unit to water, rain

or snow.

DO NOT

pull the cord when disconnecting the

control unit.  Pull the plug.

MAKE  SURE  THERE  IS  A  PROPERLY
GROUNDED  RECEPTACLE  AVAILABLE.

This

pump is wired with a 3-prong grounded plug.
To  reduce  the  risk  of  electrical  shock,  be
certain that it is only connected to a properly
grounded 

3

-prong receptacle.  If you have a

2-prong  receptacle,  have  a  licensed
electrician  replace  it  with  a  3-prong
receptacle  according  to  local  codes  and
ordinances.

DO NOT

use an extension cord.  The electrical

outlet  should  be  within  the  length  of  the
pump’s power cord, and at least 4 feet above
the floor.

DO NOT

use an attachment not recommended

or sold by the manufacturer.  It may result in
a risk of fire or injury from an electrical shock.

DO NOT

operate the computer control unit if

it has received a sharp blow, been dropped, or
otherwise damaged in any way.

DO NOT

disassemble the control unit.

DO

protect  the  electrical  cord  from  sharp

objects,  hot  surfaces,  oil  and  chemicals.
Avoid kinking the cord.

MAKE  SURE

the  supply  circuit  has  a  fuse  or

circuit  breaker  rated  to  handle  the  power
requirements of this system.

DO NOT

use in pits handling raw sewage, salt

water or other hazardous materials.

When  service  is  required,  contact  Glentronics
technical support at 

800-991-0466,

or send an

e-mail to 

[email protected]

.  Return the

control unit to the manufacturer for any repairs
at the following address:

Glentronics, Inc.

645 Heathrow Drive

Lincolnshire, IL 60069-4205

BATTERY PREPARATION

Sulfuric acid can cause blindness or severe
burns.  Avoid contact with skin, eyes, or
clothing.  In the event of an accident, flush
with water and call a physician immediately.
KEEP OUT OF REACH OF CHILDREN.

To  help  reduce  these  risks,  observe  the
following precautions:

• Someone should be within range of your voice

or close enough to come to your aid when you
work near a lead-acid battery.

• Have  plenty  of  fresh  water  and  soap  nearby  in

case battery acid contacts skin, clothing or eyes.

• Wear  eye  and  clothing  protection  and  avoid

touching  your  eyes  while  working  with
battery acid or working near the battery.

• If battery acid contacts skin or clothing, wash

immediately  with  soap  and  water.    If  acid
enters  eye,  immediately  flood  eye  with
running  cold  water  for  at  least  15  minutes
and get prompt medical attention.

• Battery posts and terminals contain lead, lead

compounds or chemicals known to the State of
California to cause cancer, birth defects or other
reproductive harm.  Wash hands after handling.
See  https://www.p65warnings.ca.gov/  for
more information.

BATTERY PRECAUTIONS

Explosive gases could cause serious injury or
death.  Cigarettes, flames or sparks could
cause battery to explode in enclosed spaces.
Charge in a well-ventilated area.  Always
shield eyes and face from battery.  Keep vent
caps tight and level.

To  help  reduce  these  risks,  observe  the
following precautions:

NEVER

smoke or allow a spark or flame in the

vicinity of the battery.

• Use the Pro Series control unit for charging a

LEAD-ACID  battery  only.   

DO  NOT

use  the

control  unit  for  charging  dry-cell  batteries
that  are  most  commonly  used  with  home
appliances.

• Be  sure  the  area  around  the  battery  is  well-

ventilated.

• When cleaning or adding water to the battery,

first fan the top of the battery with a piece of
cardboard  (or  another  non-metallic material)
to blow away any hydrogen or oxygen gas that
may have been emitted from the battery.

DO NOT

drop a metal tool onto the battery.  It

might  spark  or  short-circuit  the  battery  and
cause an explosion.

• Remove  personal  metal  items  such  as  rings,

bracelets, watches, etc. when working with a
lead-acid battery.  A short circuit through one
of  these  items  can  melt  it,  causing  a  severe
burn.

ALWAYS

remove  the  power  cord  from  the

electrical  outlet  before  connecting  or
disconnecting the battery cables. 

• Check the polarity of the battery posts.  The

POSITIVE (+) battery post usually has a larger
diameter than the NEGATIVE (-) post.

• When  connecting  the  battery  cables,  first

connect  the  small  ring  on  the  end  of  the
WHITE  wire  to  the  NEGATIVE  (-)  post  of  the
battery,  and  then  connect  the  large  ring  on
the end of the BLACK wire to the POSITIVE (+)
post of the battery.

Always

keep the cover secured on the battery

box by slipping the tabs through the fittings
on the front and back of the box.

Do not use this system to pump flammable
or explosive fluids such as gasoline, fuel oil,
kerosene, etc. 

Page 1

!

WARNING

!

DANGER

!

WARNING / POISON

!

DANGER

POSITIVE POST HAS
LARGER DIAMETER

NEGATIVE POST HAS
SMALLER DIAMETER

POSITIVE

POST

NEGATIVE

POST

!

DANGER

Summary of Contents for PHCC 2400 Pro Series

Page 1: ...ction to existing discharge for narrow sumps 7 Battery Instructions 8 9 Control Unit Connections Positioning the float switch 9 Connecting the pump 9 Installing the battery fluid sensor 10 Connecting...

Page 2: ...ntronics Inc 645 Heathrow Drive Lincolnshire IL 60069 4205 BATTERY PREPARATION Sulfuric acid can cause blindness or severe burns Avoid contact with skin eyes or clothing In the event of an accident fl...

Page 3: ...battery with this system It will not run the pump as long as the Pro Series 2200 or B12 90 battery The internal construction of some wet cell batteries may not be compatible with this system Glentron...

Page 4: ...e main AC pump Try to fit the backup pump on the floor of the sump first Make sure there is enough room so the backup pump and the main pump do not touch each other Select the installation method that...

Page 5: ...ia the shortest path with the fewest turns More turns will reduce the pumping capacity The pipe section exiting the building should be on a downward slope so that the water in the pipe will exit outsi...

Page 6: ...lled at this time Cut the discharge pipe approximately one 1 foot above the floor Install a check valve on the top of the pipe and tighten the bottom hose clamp Now prime and cement a small piece of 1...

Page 7: ...he details of each installation will vary Using sound plumbing practices route the discharge pipe to an exterior wall via the shortest path with the fewest turns More turns will reduce the pumping cap...

Page 8: ...attached to the Pro Series pump Make sure it is installed with the arrow pointing up or it will not prevent the backflow of water 6 When a check valve is used a 1 8 hole must be drilled in the PVC pip...

Page 9: ...OLLOW THE INSTRUCTIONS ON THIS PAGE IF THE TOP OF YOUR BATTERY LOOKS LIKE PHOTO B ON PAGE 9 FOLLOW THE INSTRUCTIONS ON PAGE 9 TO FILL THE BATTERY 1 Remove the cover of the battery box by pushing in th...

Page 10: ...erstanding the Warnings Alarms section of this manual page 11 1 The fluid in the battery is low If you are not using a PHCC Pro Series standby battery you cannot use the battery fluid sensor You will...

Page 11: ...ITIVE post Replace the wing nuts and tighten them Slide the switch on the front of the controller to the type of battery used with the system maintenance free battery or non maintenance free battery 6...

Page 12: ...let is bad When the problem is corrected the battery should recharge If the 5th light on the controller is also on check your main pump for failure The backup pump may have been activated repeatedly i...

Page 13: ...ing a surge protector 10 If any of the alarms are sounding press the RED button on the front of the control panel for one 1 second REPLACING THE BATTERY Risk of electrical shock or battery explosion w...

Page 14: ...se box for failure and correct the problem 2 Check the power cord Make sure it is securely plugged into the wall outlet Make sure the outlet is working properly 3 The control unit may have received a...

Page 15: ...n AC pump when installing the backup pump to avoid electric shock Failure to do so could cause serious injury or death Review the safety instructions on page 1 REFER TO PHOTOS AT RIGHT 1 Unplug the Pr...

Page 16: ...inal next to the screw marked common Turn the screw a few turns to lock in the wire If the security system requires a closing of a contact to activate the alarm secure the other wire in the terminal h...

Page 17: ...ated brown outs Otherwise reduce the number of other appliances on the circuit Make sure the pump is securely plugged into the back of the control unit Remove strainer from pump and clean out any debr...

Page 18: ...ted below GLENTRONICS INC at its option will either repair or replace the product and return it postage prepaid What is NOT Covered by this Warranty This warranty does not cover the cost or value of d...

Page 19: ...and controller for reliable operation The dual float has not one but two floats mounted within a protective cage Should one float fail to operate the second float automatically activates the pump The...

Page 20: ...2013 Glentronics Inc 1806114 05 17...

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