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GLASCRAFT GC1741, User Manual

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GLASCRAFT GC1741 User Manual Download Page 40

38

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Thank You for selecting GlasCraft spray equipment

    

 Should you have any questions or need technical assistance, contact your factory authorized

     GlasCraft distributor.

Distributor: _________________________

Phone: ____________________________

Contact: ___________________________

     

For any issues your distributor cannot address, the GlasCraft technical service department is

     always available to assist you with the operation of your spray equipment. To help our technical

     representatives expedite your call and better address your questions, please have the following

     information ready and available when you phone GlasCraft.

     

* If your questions are not urgent, You can e-mail all correspondence to [email protected]

                                                                                            

For Air Powered Systems:

     Model: _____________________________                 Air compressor size: __________________ 

     Serial number: _______________________                CFM generated: _____________________ 

                                                                                           

     Type of spray gun: ____________________                Pressure at the system: 

     Serial number: _______________________               

                                                                                            Hydraulic ________ Pneumatic _________

                                                                                                

     Is your equipment:                                                         Dynamic fluid pressure: 

                                                                                            

     Single phase: _______ Three phase ______                ISO __________ POLY ___________

     What is the inbound voltage                                          Spray gun chamber size: ______________

     to your equipment: ____________________

                                                                                            Material being sprayed: _______________       

     Temperature setting ISO: _______________                                                                                      

                                                                                            Viscosity: ISO _________ POLY ________

     Temperature setting POLY: ______________               Approximate material temperature: ______

                                                                                            

     Temperature setting HOSE: _____________

Section 4 - Safety Information: Technical Assistance............

Sec. 4:4

Summary of Contents for GC1741

Page 1: ...T H I S E Q U I P M ENT IS PR O T E C T E D B Y CHINESE PATENT ZL 200630130159 1 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions For use with non flammable foam and polyurea Not for use in explosive atmospheres Maximum fluid working pressure 1600 psi 11 MPa 110 bar ...

Page 2: ... 8 Section 2 Operation Start up Instructions 13 Shut down Instructions 17 Section 3 General Information Assembly Drawings 21 Sub Assembly Drawings 26 Maintenance 31 Troubleshooting 32 Section 4 Warranty and Reference Information Notes 35 Limited Warranty Policy 37 Technical Assistance 38 For Your Reference INSIDE BACK COVER ...

Page 3: ...ers and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment in...

Page 4: ... drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete informa tion about your material request MSDS forms from dis...

Page 5: ...eact with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humi...

Page 6: ... foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatib...

Page 7: ...NIT 220V 1PH F GCP2R2 PROBLER P2 GUN GC0393 48 FT HEATED HOSE ASSEMBLY GC0319 GRAVITY FEED KIT 313272 USER MANUAL 206995 FLUID TSL 1 QT BOTTLE Purchased separately Part Number Description GC1748 HEATER REPAIR KIT Part Number Description 313277 MATERIAL PUMPS MANUAL Recommended Repair Parts Related Manuals ...

Page 8: ...7 bar Electrical Requirements 25 A 208 240 VAC 50 60 hz Single Phase cable 10 AWG 2 wire GND Compressed Air Requirements Base Unit 1 0 GAL PER MINUTE 17 CFM 100 PSI 1 5 GAL PER MINUTE 24 CFM 100 PSI 2 0 GAL PER MINUTE 33 CFM 100 PSI NOTE As output is increased achieved w chamber size on gun or spray tip pressure drop will be greater Heating capability will also drop Heaters 3000 WATT HEATER Maximu...

Page 9: ... be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possib...

Page 10: ...end of the cable GlasCraft will not supply this plug as we are unaware of which style will be needed c Consult the data sheet for the specific unit being installed to determine the proper breaker size needed d You will need to run an air line to the area where the machine will be placed consult the data sheet the specific unit being installed to determine much clean dry air will be needed to suppl...

Page 11: ...9 Section 1 Installation Equipment Assembly 5 Install the gravity feed kit GC0319 as shown GC2161 GC1979 GC0085 GC2208 GC0005 GC2214 3 4 in ID hose ...

Page 12: ...rigger Air 6 Connect the hose assembly to the unit The swivel fittings on the Hose assembly are sized differently and will attach only one way 7 Connect the yellow heat plug to the outlet on the front of the unit 8 Connect trigger air line to the air regulator at the system air manifold 9 Connect the thermocouple plug to the outlet on the back of the unit ...

Page 13: ...e hoses together with supplied union fittings and tighten finger tight c Hold crimp fitting hex 3 4 in and union fitting together allowing the hose to hold it s natural line Using the appropriate wrench A side 3 4 in B side 13 16 in tighten swivel fitting to union not allowing crimp fitting or union to turn Repeat on opposite side of union This practice is required on all connection points 1 Hose ...

Page 14: ...to make any repairs or before making any electrical repair of any type to the system If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualified electrician Electrical connections must be checked on a periodic basis 13 Connect the white and black wires of the Power cord to a single phase of 208 240 VAC 50 60 HZ The green wire should be co...

Page 15: ...in the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recommendations of the chemical suppliers and the laws in th...

Page 16: ... sides are approximately the same pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations Before re assembling Side Blocks lubrication can be applied by dabbing a white lithium grease into holes inside of Gun Front Housing and wiping grease over SideBlock Seals Grease will purge itself when air valve is turned on...

Page 17: ...when heated it is imperative that on cold start up of the system that the heaters be turned on and allowed to reach operating temperatures before the Main Pump Air Regulator is adjusted to the desired spray pressure If you do not allow the heaters to reach operating temperature before adjusting air pressure the material pressure will exceed the set point of the over pressure switches causing the s...

Page 18: ... 3 seconds until the display reads SET This is the Setup Menu 2 Scroll through the Setup Menu by pressing the button until the display reads C F press button 3 times 3 Press and hold the button to display the current unit setting of C of F 4 Continue to hold the button and press the button to switch to the desired unit setting C or F 5 Release the button 6 Press the infinity button to exit the Set...

Page 19: ...act switch to the retract position and trigger the gun until pumps are in the down position 4 Perform gun maintenance See gun manual 5 Reduce main air regulator pressure to zero 6 Visually inspect the entire system for leaks 7 Turn off main air supply and main power Section 2 Operation Shut Down Instructions ...

Page 20: ...er pump pressure until fluid movement occurs If fluid movement does NOT occur 100 psi of air on transfer pumps increase main pump pressure until the main proportioner SLOWLY starts cycling 4 Once primary material is flushed from the system reduce the main air pressure to zero or flip the retract switch to the retract position and trigger the gun until the pumps are in the down position 5 If the so...

Page 21: ... procedure from the gun manual 12 The length of time a system is shut down and the climate conditions it s stored in will determine how often the system should be purged and refilled Usually every 2 4 weeks the following procedure should be followed Purge and Refill Procedure 1 Connect the main air line to the system 2 Adjust main air regulator to 20 psi 3 Adjust transfer pump regulators to approx...

Page 22: ...terial to the Pumps 2 Turn OFF Main Air Regulator on Air Motor Gun 1 Open both Side Block Material Valves 2 Turn ON Air Switch 3 Point Gun into a clean suitable container and trigger Gun until material flow stops 4 Fluid pressure gauges must read zero 0 if not trigger Gun until the fluid pressure gauges do read zero 0 pressure 5 Turn OFF Side Block Material Valves 6 Trigger Gun several more times ...

Page 23: ...ly Drawings GC1741 Unit Assembly 20 5 38 48 48 25 8 2 47 23 11 17 21 supplied with cart assembly 35 37 41 39 40 19 10 36 13 13 16 5 38 5 38 26 27 See Detail A Some parts have been removed for clairty Detail A 1 36 included with control panel ...

Page 24: ...nformation Assembly Drawings GC1741 Unit Assembly 4 38 4 38 3 38 3 38 4 38 4 38 44 47 45 46 45 22 46 49 22 Red tubing Blue tubing 9 Receptacle B Receptacle A To Receptacle B To Receptacle A 24 24 14 18 7 7 42 42 15 24 24 18 ...

Page 25: ...TTOM 1 17 CART ASSY 1 P SEE PAGE 26 1 18 GC1725 COVER HEATER 2 19 GC1726 COVER SHELL 1 20 GC1730 RING PANEL CONTROL 1 21 GC1736 PUMP ASSY 1 22 GC1744 HOSE ASSY 2 23 NUT RIVET 4 24 GC1746 WASHER FIBER 4 25 GC1796 LABEL DECAL GUARDIAN A5 3000 IP 1 26 CONTROL PANEL SEE PAGE 28 1 27 GC1766 CONTROL A5 3000 IP 220V 1PH 1 35 GC2052 WASHER FLAT 2 36 WASHER FLAT 9 37 GC2107 WASHER LOCK SPRING 2 38 GC2109 W...

Page 26: ...24 Section 3 General Information Assembly Drawings GC1751 Generic System Schematic ...

Page 27: ...GC1751 System Schematic 220V Single Phase 25 Section 3 General Information Assembly Drawings ...

Page 28: ...101 102 106 105 124 141 141 130 148 130 148 130 148 130 148 120 142 109 149 150 129 132 133 113 113 113 104 108 107 103 104 Attach air line for gun here 132 146 112 136 140 143 134 142 144 111 147 138 140 See Detail Detail A Some Parts Removed For Clarity Some Parts Removed For Clarity 106 141 158 157 154 155 156 153 151 152 140 136 ...

Page 29: ...36 GC2048 WASHER FLAT STD 1 137 WASHER FLAT STD 4 138 GC2052 WASHER FLAT STD 4 140 GC2107 WASHER LOCK SPRING 5 141 GC2109 WASHER LOCK SPRING 10 142 GC2110 WASHER LOCK SPRING 10 Part Description Qty GC0020 FITTING 3 GC0222 REGULATOR AIR 2 GC0240 GAUGE AIR 2 GC0241 GAUGE AIR 1 FITTING ELBOW 1 GC0755 VALVE BALL 1 GC1720 BRACKET L 1 GC1732 MANIFOLD AIR 1 GC0000 CAP OILER 2 GC0001 GASKET CAP OILER 4 GC...

Page 30: ... LATCHED 2 218 GC1609 BUTTON MOMENTARY 3 219 GC1611 BUTTON EMERGENCY STOP 1 220 GC1612 PLATE COUPLING 6 Ref Part Description Qty 221 GC1614 LENS ILLUMINATED R 3 222 GC1616 LENS ILLUMINATED I O 2 223 GC1617 LENS YELLOW 3 224 GC1619 LENS GREEN 2 225 GC1622 LED YELLOW 24V 3 226 GC1624 LED GREEN 24V 2 227 GC1626 BLOCK CONTACT NORMALLY OPEN 5 228 GC1627 BLOCK CONTACT NORMALLY CLOSE 5 230 GC1779 CABLE P...

Page 31: ...04 GC0851 CIRCUIT BRKR CIRCUIT DIN RAIL 20 2 2 305 GC0859 FUSE FUSEHOLDER DIN RAIL 4 306 GC0863 RELAY FINDER DIN RAIL 16A 1 307 GC0864 RELAY SOCKET DIN RAIL W OUTCLI 1 308 GC0866 CLIP RELAY SOCKET DIN RAIL 1 309 GC1015 RELAY SOLID STATE 50A 3 310 GC1055 SWITCH SWITCH ON OFF 3 POLES 1 311 GC1060 COVER BLOCK SWITCH ON OFF 3POL 1 312 GC1262 RELAY CONTCTR MECHANICAL 4 POLE 1 313 GC1651 CLAMP END TERMI...

Page 32: ...LE 2 407 GC0962 SWITCH OVERTEMP OPENED 2 408 GC1226 SPRING COMPRESSION 86 OD 17 2 409 GC1711 CAP FRONT HEATER DUAL A5 6000 1 410 GC1712 CAP REAR HEATER DUAL A5 6000 1 411 GC1713 HOUSING BODY EXTRUDED HEATER 1 412 GC1773 CABLE PLUG ELEC FEMALE 2 LG 1 413 GC1774 CABLE PLUG ELEC MALE 2 LG 1 414 GC1778 CABLE PLUG ELEC FEMALE 2 SM 1 415 GC1781 CABLE PLUG ELEC MALE 2 SM 1 416 GC2105 WASHER LOCK SPRING 4...

Page 33: ... leaks 2 Check desiccant dryer to ensure proper functioning Replace dryer beads as necessary 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of throat seal liquid TSL Weekly Maintenance 1 Place a small amount of grease on the air motor shaft 2 See related manuals ...

Page 34: ...he system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each propor tioning pump The high pressure sensor is located at the outbound of the fluid section The high pressure monitoring sensor will engage if fluid pressure increases above 2000 psi If...

Page 35: ...ber however that a successful operator must know WHAT GOOD MATERIAL LOOKS LIKE HOW THE EQUIPMENT NORMALLY OPERATES WHAT PATH THE MATERIALS FOLLOW THROUGH THE EQUIPMENT KNOWLEDGE OF THESE TROUBLESHOOTING PROCEDURES Always start with step one never skip any portion of these procedures The material pressure gauges are to be used for troubleshooting purposes only The pressures registered on one gauge ...

Page 36: ...enough to displace the material that was in the unit when it was opened up NEVER inspect filter assemblies at time of shut down 4 In troubleshooting a restriction problem where the material pressure gauge on the missing material side is higher than normal start at the point farthest from the unit and work backward Check obvious and easy things first Before performing any repairs on the Gun ALL AIR...

Page 37: ...Section 4 Safety Information Notes 35 ...

Page 38: ...Section 4 Safety Information Notes 36 ...

Page 39: ...ole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRA...

Page 40: ...mail all correspondence to service glascraft com For Air Powered Systems Model _____________________________ Air compressor size __________________ Serial number _______________________ CFM generated _____________________ Type of spray gun ____________________ Pressure at the system Serial number _______________________ Hydraulic ________ Pneumatic _________ Is your equipment Dynamic fluid pressur...

Page 41: ...ld contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II MH III HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLE...

Page 42: ...Quality and Performance GENUINE GLASCRAFT www glascraft com 313272B GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505 ...

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