GLASCRAFT 20500-01 Operation Manuals Download Page 4

4  

GC-1041E

 

 

 

WARNING

SKIN INJECTION HAZARD

 

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look 

like just a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical 

treatment.

•     Do not point gun at anyone or at any part of the body.

•     Do not put your hand over the dispense outlet.

•     Do not stop or deflect leaks with your hand, body, glove, or rag.
•     Engage trigger lock when not spraying.

•     Follow 

Pressure Relief Procedure

 in this manual, when you stop spraying and before cleaning,

     checking, or servicing equipment. 

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

•     Keep clear of moving parts.

•     Do not operate equipment with protective guards or covers removed.

•     Pressurized equipment can start without warning. Before checking, moving, or servicing 

     equipment, follow the 

Pressure Relief Procedure

 in this manual. Disconnect power or air 

     supply.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•     Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•     Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

     component. See 

Technical Data 

in all equipment manuals.

•     Use fluids and solvents that are compatible with equipment wetted parts. See 

Technical Data

 

     in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete 

     information about your material, request MSDS forms from distributor or retailer.

•     Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

     manufacturer’s replacement parts only.

•     Do not alter or modify equipment.

•     Use equipment only for its intended purpose. Call your distributor for information.

•     Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•     Do not kink or over bend hoses or use hoses to pull equipment.

•     Keep children and animals away from work area.

•     Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids

containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical

reaction and equipment rupture, and result in death, serious injury, and property damage.

    Warnings

Fire and Explosion Hazard 

18

Rev. G 6/17/2008

Pressurized Aluminum Parts Hazard

Use with equipment with 

pressurized aluminum parts only. Equipment may have aluminum parts that aren’t pressur-

ized - check with engineering.

Plastic Parts Cleaning Solvent Hazard

Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts that 
can be damaged by certain solvents.

Moving Parts Hazard

The icon showing finger loss, below, was chosen as a standard to represent a moving parts hazard. It is not neces-
sary to individualize the symbol for every piece of equipment Graco has. If you need to get more specific, show a 
graphic of the actual point of danger in the Operation, Troubleshooting, and/or Service section, where the user is 
most likely to encounter the hazard.

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids 
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical 
reaction and equipment rupture, and result in death, serious injury, and property damage. 

WARNING

PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many 
solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property 
damage. See 

Technical Data in this and all other equipment instruction manuals. Read fluid and solvent 

manufacturer’s warnings.

WARNING

OR

MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 
follow the 

Pressure Relief Procedure in this manual. Disconnect power or air supply.

Fire and Explosion Hazard 

14

Rev. G 6/17/2008

Skin Injection Hazard

Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There are 2 ver-
sions of this section. 

1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense valves,/lubrica-

tion valves, 

4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines through 

them.

WARNING

SKIN INJECTION HAZARD 

- Basic

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just 
a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical treatment.

Do not point gun at anyone or at any part of the body.

Do not put your hand over the spray tip.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Do not spray without tip guard and trigger guard installed.

Engage trigger lock when not spraying.

Follow 

Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, 

checking, or servicing equipment. 

SKIN INJECTION HAZARD

 

- Use with UL1450 Compliance

Do not aim the gun at, or spray any person or animal.

Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with 
any part of the body.

Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

Use Graco nozzle tips.

Use caution when cleaning and changing nozzle tips. in the case where the nozzle tip clogs while 
spraying, follow the 

Pressure Relief Procedure for turning off the unit and relieving the pressure 

before removing the nozzle tip to clean.

Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn 
off the unit and follow the 

Pressure Relief Procedure for turning off the unit.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event 
that injection occurs, 

get immediate surgical treatment.

Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

This system is capable of producing

 

XXXX

 

psi. Use Graco replacement parts or accessories that are 

rated a minimum of

 

XXXX

 

psi.

Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

Verify that all connections are secure before operating the unit.

Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

Summary of Contents for 20500-01

Page 1: ...ave these instructions Operation LPA2 IIG S External Mix Low Emission Dispense Gun For use with Polyester Resin and Gel Coat Models LPA2 100G LPA2 100S 20500 01 20500 02 Maximum fl uid working pressur...

Page 2: ...Grounding 6 Set Up Set up Instructions 7 Parts 12 Assembly Drawings 13 Pressure Relief Instructions 14 Maintenance Maintenance 15 Accessories 17 Technical Data Technical Data 19 Graco Ohio Standard W...

Page 3: ...when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to...

Page 4: ...ts Cleaning Solvent Hazard Created for CEDs Texture Sprayer May have use with other waterbase application equipment with plastic parts th can be damaged by certain solvents WARNING PRESSURIZED ALUMINU...

Page 5: ...ontact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may be...

Page 6: ...ly a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing I...

Page 7: ...st hose into SSP 160 slave pump and tighten 5 Reinsert catalyst delivery tube through gun han dle and carefully screw the delivery tube into the gun head Hand tighten only 6 With a box end wrench gent...

Page 8: ...S NOT suggest actual routing of hoses and tubing All hoses and tubing should be routed neatly and free of any moving components Air Manifold LPA2 II Gun MPB 209 Air Hose 20190 XX Catalyst Hose LPA2 II...

Page 9: ...260 00 Recirculation Hose tape together with green material hose Do Not insert the hoses in the material drum until the system has been flushed GAM 268 01 Pick Up Kit 20195 25 Material Hose Clear Tubi...

Page 10: ...10 GC 1041E Set Up ACV 100 Installation...

Page 11: ...GC 1041E 11 Set Up B 410 B 510 Installation...

Page 12: ...air Kits Part Number Description D 150 3 GUN SEAL KIT D 151 3 GUN MAINTENANCE KIT Standard Equipment Part Number Description LPA2 100G S LPA II DISPENSE GUN GC 1041 USER MANUAL LPA2 100G LPA2 100S Dis...

Page 13: ...GC 1041E 13 LPA 100G S Dispense Gun Assembly Drawings...

Page 14: ...gaged Daily Maintenance It is recommended that the following service be per formed on a daily basis 1 Inspect Gun valves needles shafts making sure that they are clean and free of over spray or foreig...

Page 15: ...old delivery tube with a 11 16 wrench 4 If optional fiberglass chopper is being used remove the chopper air hose with a 11 16 wrench Hold the air hose inlet fitting with a 9 16 wrench Tape a clean pol...

Page 16: ...16 GC 1041E Maintenance Material Needle Disassembly Procedure Catalyst Needle Disassembly Procedure Catalyst Needle assembly Procedure Material Needle assembly Procedure...

Page 17: ...GC 1041E 17 Dispense Tip Reference Chart Part Number Orifice 23047 J1 012 J2 014 J3 022 M1 012 M2 014 M3 022 N1 012 N2 014 N3 022 P1 012 P2 014 P3 022 Options...

Page 18: ...0 043 5225 0 052 LPA2 147 5240 0 052 5250 0 052 5265 0 052 6240 0 062 6250 0 062 6265 0 062 7240 0 072 7250 0 072 Options Spacer Seals Use only Brown series C spacer seals with series B spray tips fa...

Page 19: ...erature 100 F 38 C A Component Catalyst Inlet Size 1 4 18 NPS Male B Component Resin Inlet Size 1 4 18 NPS Male Sound Pressure 40 39 dB A Sound Power measured per ISO 94 16 2 56 2 dB A Dimensions 10 7...

Page 20: ...quential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two...

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