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GIRBAU EH090 Installation Instructions Manual Download Page 38

 

Installation

 

38

 

Cod. 511485 

Rev.07/0717 

 

3.6.4. Connection order of the dosing signals

 

(according to the different machine models) 

 

HS-6040, HS-6057 

EH90, EH130

 

HS-6110, EH255

 

Dosing signal

 

BOARD 

TERMINAL 

Dosing 

signal

 

BOARD 

TERMINAL 

COMMON 
A8 

A8 

COM 

COMMON A4 

A4 

COM 

1 

A8 

d-1 

1 

A4 

1 

2 

A8 

d-2 

2 

A4 

2 

3 

A8 

d-3 

3 

A4 

3 

4 

A8 

d-4 

4 

A4 

4 

5 

A8 

d-5 

5 

A6 

5 

6 

A8 

d-6 

6 

A6 

6 

7 

A8 

d-7 

7 

A6 

7 

8 

A8 

d-8 

8 

A6 

8 

9 

A8 

d-9 

9 

A6 

9 

10 

A8 

d-10 

10 

A6 

10 

11 

A8 

d-11 

11 

A6 

11 

12 

A8 

d-12 

12 

A6 

12 

 

 

 

COMMON A6 

A6 

COM 

 

 

 

 

Summary of Contents for EH090

Page 1: ...National sales Tel 34 902 300 359 comercial girbau es International sales Tel 34 938 862 219 sales girbau es Service Tel 34 902 300 357 sat girbau es www girbau es For USA and CANADA CONTINENTAL GIRBAU Inc 2500 State Road 44 WI 54904 Oshkosh USA Tel 1 920 231 8222 info continentalgirbau com www continentalgirbau com EN Installation HS 6040 57 110 EH090 130 255 ...

Page 2: ...Cod 511485 Rev 07 0717 Model From serial HS 6040 2150001 EH090 1500001 HS 6057 2160001 EH130 1510001 HS 6110 2170001 EH255 1520001 ...

Page 3: ...on 31 Steam connection 32 3 4 1 Steam connection in TILT models 33 Compressed air connection Figure 3 13 34 External dosing option 34 3 6 1 External dosing equipment connection to the washer 34 3 6 2 HS 6040 HS 6057 EH090 EH130 models 35 3 6 3 HS 6110 EH255 models 36 3 6 4 Connection order of the dosing signals 38 3 6 5 External dosing hoses connection 39 3 6 6 Busy dosing unit signal 39 External ...

Page 4: ...nstructions 10 In any action that modifies the values of the machine s specifications plate it should be borne in mind that It is the responsibility of the ATS to check that the external installation for the machine has been modified and adapted to the new requirements particularly to those regarding ducting and electrical protection It is the responsibility of the ATS to update the specifications...

Page 5: ...mperature and that no parts are in movement through inertia 15 DANGER Some fault localisation procedures require checking at different points of the electric circuit with the machine connected to the power supply and other supply sources When carrying out these procedures respect the following instructions The appropriate checks must be carried out by ONLY ONE PERSON During these procedures ONLY r...

Page 6: ...or moving parts Risk of inhaling harmful or irritant vapours Keep the doors covers closed Use adequate protection Flame risk only on some machines Protective guard for flame Risk of falling Use proper access and safety methods Access prohibited Refer to instruction manual booklet SYMBOLS USED IN THIS MANUAL Symbol used to highlight a possible HAZARD WARNING or NOTE This symbol is used to emphasise...

Page 7: ...opening Water and steam inlet filters adjustable wrench or slip joint pliers 2 5 2 8 in 65 70 mm opening Common to all models Clamps nut driver 7mm Electrical requirements Phillips 2 screwdriver 2 External dosing connection slotted head screwdriver 3mm Accessories in machine Keep all machine instructions in a safe place ACCESSORIES QUANTITY NOTES Drain hose 1 1 2 Drain clamp 1 1 2 Water inlet hose...

Page 8: ...lt wurde Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément aux Directives suivantes Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specificato é fabbricato secondo le seguenti Direttive El fabricant declara sota la seva exclusiva responsabilitat que el producte especificat s ha fabricat conforme a les següents Dire...

Page 9: ...teller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien hergestellt wurde Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément aux Directives suivantes Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specificato é fabbricato secondo le seguenti Direttive El fabricant declara sota la sev...

Page 10: ...bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien hergestellt wurde Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément aux Directives suivantes Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specificato é fabbricato secondo le seguenti Direttive El fabricant declara sota la seva exclu...

Page 11: ... 1785 70 3 1955 77 0 MIN MAX PRESSURE bar P S I 0 5 6 7 87 0 5 6 7 87 0 5 6 7 87 RECOMM PRESSURE bar P S I 2 4 30 60 2 4 30 60 2 4 30 60 FLOW 4 bar l min Usgal min 100 26 100 26 220 58 MAXIMUM TEMPERATURE ºC ºF 80 176 80 176 80 176 D OUTLET HOSE mm in 80 3 80 3 125 5 H mm in 249 9 8 260 10 2 344 13 5 N mm in 0 0 382 15 0 N 2D mm in 320 12 6 230 9 1 32 1 3 P mm in 250 10 250 10 250 10 DRAIN BOX DIM...

Page 12: ...ar P S I 0 5 6 7 87 0 5 6 7 87 0 5 6 7 87 RECOMM PRESSURE bar P S I 2 4 30 60 2 4 30 60 2 4 30 60 FLOW 4 bar l min Usgal min 100 26 100 26 220 58 MAXIMUM TEMPERATURE ºC ºF 80 176 80 176 80 176 D OUTLET HOSE mm in 80 3 80 3 125 5 H mm in 439 17 3 450 17 7 532 20 9 N mm in 0 0 382 15 0 N 2D 320 12 6 230 9 1 32 1 3 P mm in 250 10 250 10 250 10 DRAIN BOX DIMENSIONS L P H mm in 300 x 300 x 250 12 x 12 ...

Page 13: ...om the centre of symmetry of the unit 2D Second drain P Depth E Electrical connection inlet M Height to door bottom Ed Electrical connection inlet external dosing Gravity centre GC d Product inlets external dosing V Steam inlet connection 1 Option of 3 water inlets 2 Origin of the external dosing signal to the washer 1A maximum current Fig 1 1 Fig 1 2 Fig 1 3 ...

Page 14: ...allation calls for more than one washer please refer to the corresponding dimensions in section 2 4 and Figure 2 6 Connection table explanation Connection table explanation and symbols of section 1 6 1 HEATING 2 EXPLANATION OF WIRE VALUES H Without heating A x B N Wire details in mm2 V Steam heating A x B GND USA CANADA wire details in AWG Electric heating A x B N Wire number E red reduced power A...

Page 15: ... 3 GND 220V 3ph H V 4 8 12 6 16 2 5 x 3 E red 12 0 31 5 40 6 x 3 norm 22 5 59 2 80 16 x 3 230V 3ph H V 4 8 12 0 16 2 5 x 3 E red 13 0 32 6 40 6 x 3 norm 24 5 61 5 80 16 x 3 240V 3ph H V 4 8 11 5 16 2 5 x 3 4 8 11 5 16 12 x 3 GND E red 12 9 31 1 40 6 x 3 norm 24 2 58 3 80 16 x 3 24 2 58 3 80 6 x 3 GND 380V 3ph H V 4 8 7 3 10 2 5 x 3 E red 12 0 18 3 25 4 x 3 norm 22 5 34 3 40 10 x 3 400V 3ph H V 4 8...

Page 16: ...20V 3ph H V 7 3 19 2 25 6 x 3 E red 17 9 47 0 63 10 x 3 norm 33 0 86 6 125 25 x 3 230V 3ph H V 7 3 18 3 25 6 x 3 E red 19 3 48 4 63 10 x 3 norm 35 8 89 9 125 25 x 3 240V 3ph H V 7 3 17 6 25 6 x 3 7 3 17 6 25 10 x 3 GND E red 19 3 46 4 63 10 x 3 norm 35 8 86 1 125 25 x 3 35 8 86 1 125 2 x 3 GND 380V 3ph H V 7 3 11 1 16 4 x 3 E red 16 7 25 3 32 6 x 3 norm 33 0 50 1 63 16 x 3 400V 3ph H V 7 3 10 5 16...

Page 17: ... 2 kW A A mm2 AWG 200V 3ph H V 11 31 8 40 10 x 3 208V 3ph H V 11 30 5 40 10 x 3 11 30 5 40 8 x 3 GND 220V 3ph H V 11 28 9 40 10 x 3 230V 3ph H V 11 27 6 40 10 x 3 240V 3ph H V 11 26 5 40 10 x 3 11 26 5 40 8 x 3 GND 380V 3ph H V 11 16 7 25 6 x 3 400V 3ph H V 11 15 9 25 6 x 3 415V 3ph H V 11 15 3 25 6 x 3 440V 3ph H V 11 14 4 20 6 x 3 11 14 4 20 10 x 3 GND 480V 3ph H V 11 13 2 20 6 x 3 11 13 2 20 10...

Page 18: ...CH THE MACHINE IS TO BE USED Transport of the machine IT IS BOUND THAT ALL MANOEUVRES ARE CARRIED OUT BY STAFF SPECIALISED IN TRANSPORT ALWAYS USE TRANSPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOLUME OF THE WASHER CHECK THE VALUES ON THE PACKAGING AND THE INSTALLATION SPECS SECTION 1 4 OF THIS MANUAL THE WEIGHT AND VOLUME OF THESE WASHERS IS IMPORTANT TAKE SPECIAL CARE DURING THE TRANSPO...

Page 19: ...ransport method is not possible and the machine must be lifted by a crane HS 6040 HS 6057 EH090 EH130 Place the slings under the crating Fig 2 2 ATTENTION THE POSITIONING OF THE SLINGS MUST BE DONE AS SHOWN IN FIG 2 2 OTHERWISE THE CRATING AND THE WASHER COULD BE DAMAGED HS 6110 EH255 Remove the two small covers located in the upper part of the washer Fig 2 3 The transport handles are visible and ...

Page 20: ...nd centre part of the washer The transport handles are visible and accessible Once this operation is over replace and lock the covers correctly Fig 2 4 When there is no possible way to lift the machines in place by a crane they must be moved by forklifts or by means of metallic rollers placed in the base of the washer attention to the weight of the washers The length of these rollers must be 8 in ...

Page 21: ...the work and maintenance areas these are necessary for the safe use and appropriate maintenance of the washing machine Do not install the washer in improper vented areas The products used can produce steam and gas products emissions which in high concentrations can be very dangerous to health TO REDUCE VIBRATION AND SOUND AND TO ENSURE THAT THE MACHINE IS CORRECTLY BALANCED IT IS ESSENTIAL THAT TH...

Page 22: ...ed on the table below Check the dimensions of the drain box and the drain pipe on the table below Positioning conditions Fig 2 6 I DISTANCE BETWEEN MACHINES MINIMUM mm in 700 27 6 S WORKING AREA mm in 1000 39 4 T REAR MAINTENANCE AREA mm in 750 29 5 A DRAIN BOX HS 6040 HS 6057 EH090 EH130 mm in 300 x 300 x 250 H 12 x 12 x 10 H HS 6110 EH255 mm in 400 x 400 x 300 H 16 x 16 x 12 H DRAIN PIPE x1 x2 x...

Page 23: ... LOCKED ALL WASHER COVERS NEVER START THE MACHINE UP OR USE IT UNTIL ALL THE COVERS HAVE BEEN REPLACED AND PROPERLY LOCKED 2 6 1 HS 6040 HS 6057 EH090 EH130 models Remove the screws Fig 2 7 A holding the lower front cover and loosen the three screws Fig 2 7 B holding the base of the chassis Separate the rubber profile Fig 2 7 C at the two small side guards and remove the front cover Fig 2 7 Remove...

Page 24: ...sen the screws holding the lower guard and separate them from the machine Fig 2 10 A B Fig 2 10 Locate the four yellow fixing angles Fig 2 11 A and disassemble them In order to avoid the movement of the floating chassis during transport the 8 fixing screws are firmly tightened Use appropriate tools Fig 2 11 Assemble the side covers Assemble the toe plate Fig 2 12 Fit the perforated metal plate ont...

Page 25: ...he drain pipe delivered by the manufacturer must be modified the minimum length must always be greater than 850mm 34 in Choose one of the following options depending on the possibilities for installation and the regulations in force in the country where the installation is being carried out 3 1 1 Drain to the drain box Build a drain box Fig 3 1 following the specifications indicated in the INSTALL...

Page 26: ...er of 2 in 50mm Diameter of B manifold refer to table on section 2 4 and Figure 2 6 The emptying of the drain trap to the sewer system is done through an open drain box Fig 3 3 B and C which prevents variations in pressure and backflow to the drain The end of the drain trap must not be sunk in the box TILT MODELS After the starting up of the washer check that the loading and unloading movements do...

Page 27: ...ion Fig 3 4 Directly assemble the supplied filters to the machine water inlets Assure they are watertight by means of a suitable product The arrow of the filter shows the direction of water flow Connect the hoses to the filters Do not forget the seals Fig 3 4 IMPORTANT HS 6040 HS 6057 and HS 6110 models EC certified SIPHONAGE CONTAMINATION PREVENTION If the washer extractor is directly connected t...

Page 28: ... cold water allows the machine to gain time and effectiveness in its washing programs Inlet 1 Connect cold water Inlet 2 Connect hot water Inlet 3 Connect cold or hot water according to the washer configuration TILT MODELS The location of the water supply must allow that hoses accommodate the washer s movements during loading and unloading operations Refer to section 4 5 HS 6040 HS 6057 EH090 EH13...

Page 29: ... water inlet to the machine This valve is designed to prevent cross connection back siphonage and complies with AS NZS Standard 2845 1 Watermark Fit the non return valve A to the cold water water inlet connection of the machine considering the flow direction marked on the valve Fit the coupling B downstream the valve Fit the water inlet hoses downstream the valve Fig 3 6 ...

Page 30: ...ON table section 1 6 Conductor The data referring to conductors are based on a multi wire copper conductor The length of the conductor from the safety switch to the washer must not be longer than 10m If using single wire conductors these must be encased within a safety conduit The conductor must be affixed to the inlet opening of the machine using a secure connection appropriate for the type of co...

Page 31: ...ION FOLLOW THE INDICATIONS OF THE TABLE BELOW Disconnect and mechanically lock the external automatic switch Open machine terminal box at the rear panel Remove the support cover of the entry switch to the washer On the entry hole of the electrical supply E identified in Figure 1 3 install a lock mechanism not supplied with the washer to fasten the cable or cable pipe protector depending on the cab...

Page 32: ...ction indicated by an arrow on each part Connect the steam supply of the installation to the washer inlet Safeguard the installation against accidental contact It is advisable to insulate the installation to prevent heat loss Place the coil on the solenoid valve body and fasten it with the core end screw Open the manual valve and check for leaks in the installation SEAL ALL THREADED UNIONS WITH A ...

Page 33: ...to TILT washers some accessories can be assembled as a single set A steam inlet filter B threaded coupling C connection flexible pipe Long 59 in 1500 mm D threaded coupling HS models B and D parts are the same the thread at both sides is GAS type Threaded coupling D in EH models assemble part D end with NPT thread to the steam conduits the end with GAS thread must be connected to the flexible pipe...

Page 34: ...e external dosing equipment two different connections can be used Dry contacts Origin of the dosing signals these proceed from an external supply source of the washer normally it is a signal coming from the external dosing equipment The relay contacts act as dry contacts Maximum values for the electricity supply 240 V 50 60 Hz 1A Contacts powered from the washer control circuit The external dosing...

Page 35: ...A8 board in the order indicated in the table in section 3 6 4 Figure 3 15 Connect the common dosing cable to the terminal identified as COM Fig 3 15 IMPORTANT This connection allows for the maximum strength at each of the 1A outputs The dosing signals ARE NOT PROTECTED by the washer fuses RELAY CONTACTS POWERED FROM THE WASHER CONTROL CIRCUIT Supply terminal identified as COM from terminal X1 1 of...

Page 36: ...r in Ed and secure it with the fixing device Remove protection cover B of the electric panel Pass the conductor through the cable ducting C Once the conductor connection is done REPLACE LOCK THE COVERS CORRECTLY Fig 3 17 POTENTIAL FREE RELAY CONTACTS Use of four dosing signals The dosing signals from 1 to 4 are originated in A4 board Connect the common dosing cable to the terminal identified as CO...

Page 37: ...ows for the maximum strength at each of the 50mA outputs Higher consumption can prevent the washer from functioning correctly This connection can aggravate any problems produced by a fault in the grounding connection both of the washer itself and of the external dosing equipment USE OF MORE THAN FOUR DOSING SIGNALS Applicable in both options for dry contacts or relay contacts supplied from the mac...

Page 38: ...57 EH90 EH130 HS 6110 EH255 Dosing signal BOARD TERMINAL Dosing signal BOARD TERMINAL COMMON A8 A8 COM COMMON A4 A4 COM 1 A8 d 1 1 A4 1 2 A8 d 2 2 A4 2 3 A8 d 3 3 A4 3 4 A8 d 4 4 A4 4 5 A8 d 5 5 A6 5 6 A8 d 6 6 A6 6 7 A8 d 7 7 A6 7 8 A8 d 8 8 A6 8 9 A8 d 9 9 A6 9 10 A8 d 10 10 A6 10 11 A8 d 11 11 A6 11 12 A8 d 12 12 A6 12 COMMON A6 A6 COM ...

Page 39: ... pumps Fig 3 22 A and the chemical products conduction hoses Fig 3 22 B below the dosing injection point Fig 3 22 C to the washer A simple bend of the conduction hoses below the level is not enough to avoid the dripping Omission of following this instruction can cause damage to the washer and void warranty Fig 3 22 3 6 6 Busy dosing unit signal Most dosing units that supply several washing machine...

Page 40: ...ith the floor Verify that all the shipping restraints are removed and that all the covers are properly locked Connect all the water steam steam heated washers power and air compressed inlets following machine model according to technical specifications Open the manual water inlet valves steam and compressed air following the models and check for any leaks around the manual flow valves and connecti...

Page 41: ...NER USER IS RESPONSIBLE FOR INSTALLING A REMOTE LOCATED EMERGENCY STOP DEVICE CONNECTED TO EACH MACHINE Device conditions To be located in a visible place separated from all machines and easily accessible To break the electrical supply for all machines To safely isolate all machines at maximum consumption To require a RUN order for a new connection for the whole installation once the Emergency Sto...

Page 42: ...uards are properly located and adjusted In particular take special care to the tilt hinge guards DO NOT MISLEAD NOR CANCEL THE POSITION DETECTORS located on the machine brackets DO NOT MISLEAD NOR CANCEL THE PUSH BUTTON that activate the drum s rotation with the door open The pressure of the pneumatic circuit specific for tilting is controlled by a pressure regulator located on the electrical pane...

Page 43: ...s and spattering Pneumatic actuator limit switches Prevent the excessive expansion of actuators and the excessive tilting of the washer Position detector microswitches Control the position of the tilt system Pneumatic actuator pressure regulators Limit the air pressure of pneumatic actuators Adjustment value 5 kg cm2 71 PSI DO NOT MODIFY NOR MANIPULATE THIS REGULATOR Washer location To determine t...

Page 44: ...S 6040 EH090 mm in 200 7 9 100 3 9 650 25 6 300 11 8 2143 45 0 269 10 6 HS 6057 EH130 mm in 200 7 9 100 3 9 650 25 6 300 11 8 2256 88 8 296 11 7 HS 6110 EH255 mm in 200 7 9 100 3 9 650 25 6 300 11 8 2438 96 0 274 10 8 Symbols corresponding to the figures A1 A1 connection cold water A2 A2 connection hold or cold water 2 A3 Independent third inlet connection option ...

Page 45: ...7 EH130 Beam assembly to the frame Figures 41 42 Pneumatic actuator fixing plates beams set 2 M12x90 screw 8 M12 Self blocking nuts 8 ø 13 washers 16 HS 6110 EH255 Beam assembly to the frame Figures 41 42 Pneumatic actuator fixing plates beams set 2 M14x130 screws 8 M14 Self blocking nuts 8 ø 15 washers 16 Tilt system guards Figure 44 Front guard 1 Rear guard 1 Side guard 2 Tools to assemble the t...

Page 46: ...ne supports edges If machine needs being levelled to compensate the floor irregularities install the levelling supplement parts E between the hinge and the machine support Fig 4 4 Hold down base securing Figure 4 5 The arrow indicates the front of the machine Place the holding down bases A and B on the floor where the machine is to be installed The holding down bases are equal two against two and ...

Page 47: ... Use both central screws on the left side to also secure the support plates D of the electrical installation Connect the nylon pipes to the pneumatic fittings E The fittings may be oriented to facilitate connection Fig 4 6 Position of mounting screws of the pneumatic actuators to the fixed frame side view Elements of Figure 4 7 A Side of fixed frame B Support beams C Screw D Nut E Washers Importan...

Page 48: ... restraints assembling the covers and installing the machine power supplies section 2 5 Fig 4 9 Assembling Tilt system guards Figure 4 10 The arrow indicates the front of the machine Position the rear and front guards They can be easily identified as the corners are folded The rear guard is distinguished by the drain hose groove remove screws washers and sleeves screwed in the hinges A from the gu...

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