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Page 4                                   MDE-3882B Conversion of the Universal Distribution Box [D-Box (PA0261XXXXXXX)]: RS-422 to Two-wire and Two-wire to RS-422 · November 2015

Important Safety Information

Important Safety Information

Notes: 1) Save this Important Safety Information section 

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is 

flammable. Therefore, for DEF cabinets that are 
attached to Diesel dispensers, follow all the 
notes in this section that pertain to flammable 
fuels.

This section introduces the hazards and safety precautions 
associated with installing, inspecting, maintaining, or servicing 
this product. Before performing any task on this product, read 
this safety information and the applicable sections in this 
manual, where additional hazards and safety precautions for 
your task will be found. Fire, explosion, electrical shock, or 
pressure release could occur and cause death or serious injury, 
if these safe service procedures are not followed. 

Preliminary Precautions

You are working in a potentially dangerous environment of 
flammable fuels, vapors, and high voltage or pressures. Only 
trained or authorized individuals knowledgeable in the related 
procedures should install, inspect, maintain, or service this 
equipment

.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how 
to stop all fuel flow to the pump/dispenser and island. Locate 
the switch or circuit breakers that shut off all power to all fueling 
equipment, dispensing devices, and Submerged Turbine 
Pumps (STPs). 

 

The EMERGENCY STOP, ALL STOP, and 
PUMP STOP buttons at the cashier

s station 

WILL NOT shut off electrical power to the 

pump/dispenser. This means that even if you 
activate these stops, fuel may continue to flow 
uncontrolled. 

You must use the TOTAL ELECTRICAL 

SHUT-OFF in the case of an emergency and not 
the console

s ALL STOP and PUMP STOP or 

similar keys.

!

WARNING

!

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or 
the electronics of the dispenser requires total electrical shut off 
of that unit. Understand the function and location of this switch 
or circuit breaker before inspecting, installing, maintaining, or 
servicing Gilbarco equipment.

Evacuating, Barricading, and Shutting Off

Any procedure that requires access to the pump/dispenser or 
STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles 

from the work area 

• Use of safety tape, cones, or barricades at the affected 

unit(s)

• A total electrical shut-off of the affected unit(s)

Read the Manual

Read, understand, and follow this manual and any other labels 
or related materials supplied with this equipment. If you do not 
understand a procedure, call a Gilbarco Authorized Service 
Contractor or call the Technical Assistance Center (TAC) at 

1-800-743-7501. It is imperative to your safety and the safety of 
others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection 
Association (NFPA) 30A; 

Code for Motor Fuel Dispensing 

Facilities and Repair Garages

, NFPA 70; 

National Electrical 

Code (NEC)

, Occupational Safety and Health Administration 

(OSHA) regulations and federal, state, and local codes. All 
these regulations must be followed. Failure to install, inspect, 
maintain, or service this equipment in accordance with these 
codes, regulations, and standards may lead to legal citations 
with penalties or affect the safe use and operation of the 
equipment.

Replacement Parts

Use only genuine Gilbarco replacement parts and retrofit kits on 
your pump/dispenser. Using parts other than genuine Gilbarco 
replacement parts could create a safety hazard and violate 
local regulations.

Safety Symbols and Warning Words

This section provides important information about warning 
symbols and boxes.

Alert Symbol 

 This safety alert symbol is used in this manual and on 

warning labels to alert you to a precaution which must be 
followed to prevent potential personal safety hazards. Obey 
safety directives that follow this symbol to avoid possible injury 
or death.

Signal Words

These signal words used in this manual and on warning labels 
tell you the seriousness of particular safety hazards. The 
precautions below must be followed to prevent death, injury, or 
damage to the equipment:

DANGER

:

 

Alerts you to a hazard or unsafe practice 

which will result in death or serious injury.

WARNING

: Alerts you to a hazard or unsafe practice 

that could result in death or serious injury. 

CAUTION

 with Alert symbol: Designates a hazard or 

unsafe practice which may result in minor injury.

CAUTION

 without Alert symbol: Designates a hazard or 

unsafe practice which may result in property or 
equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or 
leaking fuels cause vapors. Even filling customer tanks will 
cause potentially dangerous vapors in the vicinity of the 
dispenser or island.

DEF is non-flammable. Therefore, explosion and fire safety 
warnings do not apply to DEF lines.

!

!

!

Summary of Contents for PA0261

Page 1: ...Service Contractors ASCs Do not install this equipment unless you have proper training for installing equipment in a hazardous location IMPORTANT INFORMATION Table of Contents Topic Page Introduction...

Page 2: ...Area Q13850 100 2 3 Gender Mender Assembly Modular Jack to D Sub Q13180 11B 2 4 Assembly Screw Lock Connector D Sub Q10437 07 4 5 Cables PC Q13240 09 1 Conversion Kit Q13241 118 Required Reading Wher...

Page 3: ...Passport Service Manual MDE 3839 Passport System Installation Addendum Passport Note Ensure to read and understand the installation documentation for the dispensers being connected to the D Box Abbrev...

Page 4: ...ety tape cones or barricades at the affected unit s A total electrical shut off of the affected unit s Read the Manual Read understand and follow this manual and any other labels or related materials...

Page 5: ...onnel Compile the following information and inform emergency personnel Location of accident for example address front back of building and so on Nature of accident for example possible heart attack ru...

Page 6: ...r components Failure to use electrostatic precautions may damage electronic components and void warranty CAUTION 1 Inform the manager 2 Barricade the unit to be worked on 3 Failure to turn off the uni...

Page 7: ...f the R18810 G1 Cable s to port P102 for T17651 and port P102A B for M14301 on the PCBs Note the orientation of the cable 6 Change and verify the jump jack settings Configuration 8 Loops 1 Input 16 Lo...

Page 8: ...0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Converting D Box from RS 422 to Two wire Jumper Settings Following are the diagrams for jumper settings for T17651 and M14301 Boards...

Page 9: ...of the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Page 9 Converting D Box from RS 422 to Two wire Figure 2 Jumper Settings TWI M14301 Board...

Page 10: ...of the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Converting D Box from RS 422 to Two wire Figure 3 Jumper Settings TWI Dual T17651 Boards...

Page 11: ...he Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Page 11 Converting D Box from RS 422 to Two wire Figure 4 Jumper settings TWI M14301 Board Sin...

Page 12: ...on of the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Converting D Box from RS 422 to Two wire Figure 5 Jumper Settings TWI Dual T17651 Board...

Page 13: ...the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Page 13 Converting D Box from RS 422 to Two wire Figure 6 Jumper Settings TWI M14301 Board T...

Page 14: ...install shorter R19249 G1 Cable near the board at D Sub position and longer R19249 G2 Cable at D Sub position away from board Secure the cable with standoffs 5 For T17651 Board connect the other end...

Page 15: ...422 to Two wire and Two wire to RS 422 November 2015 Page 15 Converting D Box from Two wire to RS 422 Jumper Settings Following are the diagrams for jumper settings for T17651 and M14301 Boards Figur...

Page 16: ...of the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Converting D Box from Two wire to RS 422 Figure 8 Jumper Settings RS 422 Interface M14301...

Page 17: ...sal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Page 17 Converting D Box from Two wire to RS 422 Figure 9 Jumper Settings RS 422 Interface Dual T17651...

Page 18: ...the Universal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Converting D Box from Two wire to RS 422 Figure 10 Jumper Settings RS 422 Interface M14301 Bo...

Page 19: ...sal Distribution Box D Box PA0261XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 Page 19 Converting D Box from Two wire to RS 422 Figure 11 Jumper Settings RS 422 Interface Dual T17651...

Page 20: ...XXXXXXX RS 422 to Two wire and Two wire to RS 422 November 2015 The Advantage Series CRIND Encore Eclipse Legacy and Passport are registered trademarks of Gilbarco Inc GOLDSM is a service mark of Gilb...

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