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9) Check surfaces of plunger

pipe (16B).

REASSEMBLY INSTRUCTIONS - P420A-3100/5100 PUMPS

11) Place pressure rings and

weep seals (23B) over
plungers and into each seal
case (20).

12) Place weep return rings (25)

over the plunger (16) and
pressure ring over plunger
(24).

Contact Giant Industries or your local

distributor for maintenance of the gear

end of your pump. Phone: 419/531-4600

13) Generously lubricate

v-sleeves. Assemble spacer
rings (23A), and v-sleeves
(23) into valve casing (26).

10) Place each seal case (20)

with new o-rings (21 and
22) and new oil seals (19)
over plungers (16) with
weep hole down.  Gener-
ously lubricate o-rings and
oil seals before reassembly.

Contact Giant Industries for service school information. Phone: (419) 531-4600

14) Slide valve casing over

plungers and seat firmly.
Replace the 8 socket head cap
screws (34) and tighten to 35
ft.-lbs. in a crossing pattern
(as shown below).

8

7

6

5

4

2

1

3

Summary of Contents for P420A-3100

Page 1: ...s List Torque Specs page 4 Exploded View Kits page 5 Repair Instructions pages 6 7 Dimensions back page Warranty Information back page Corrossion Resistant Pumps Triplex Ceramic Plunger Pump Operating...

Page 2: ...o a maximum of a 15 degree angle of inclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavi...

Page 3: ...pecial requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons per revolution gal rev is 0 0089 To find specific o...

Page 4: ...FICATIONS Position Item Description Torque Amount 15A 07311 Screw with Washer 216 in lbs 16D 08097 Tensioning Screw 240 in lbs 32 06616 06379 Plug P420 P422 125 ft lbs 34 06612 Inner Hexegon Screw 35...

Page 5: ...iton 6 Valve Assembly Kit P420A 5100 09478 Item Part Description Qty 27A 06375 Valve Assembly Complete 6 33 07214 O Ring 6 Plunger Packing Kits 09542 P420 3100 Item Part Description Qty 21 06613 O Rin...

Page 6: ...dis charge valve assemblies 27A Note It may become neccesary to remove the valve seat 27 from the valve casing using a slidehammer 3 By inserting a small screw driver between the valve seat 27 and th...

Page 7: ...pump Phone 419 531 4600 13 Generously lubricate v sleeves Assemble spacer rings 23A and v sleeves 23 into valve casing 26 10 Place each seal case 20 with new o rings 21 and 22 and new oil seals 19 ov...

Page 8: ...part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Indus...

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