Giant P400 Series, Operating Instructions/ Repair And Service Manual

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ITEM PART DESCRIPTION QTY.
1 08377 Crankcase 1
2 08378 Oil Fill Plug with Gasket 1
3 06479 Crankcase cover 1
3A 07186 Oil Sight Glass w/ Gasket 1
4 08380 O-Ring 1
5 07109 Oil Drain Plug 1
5A 06015 Gasket for Oil Drain Plug 1
5B 08092 Plug with Gasket 1
6 01010 Screw 4
6A 01011-0400 Spring Washer 4
7 04739 Bearing Cover, Open 1
8 05291 Bearing Cover, Closed 1
8A 05292 Shim 1-3
8B 05293 Shim (May not be present) 1
8C 05964 Shim 1-2
9 01016 O-Ring 2
10 07114 Screw with Washer 8
11 07459 Radial Shaft Seal 1
12 05350 Taper Roller Bearing 2
13 04741 Crankshaft (A, B, J & K) 1
13 04740 Crankshaft (G & H) 1
13A 04742 Spacer Ring 1
14 08091 Fitting Key 1
15 08390 Connecting Rod Assembly 3
15B 05349 Connecting Rod Screw 6
15C 05348 Adapter Sleeve 6
16 05351 Plunger Assy., 25mm, (A & H)
For items 16A-16H 3
16 05351-0001 Plunger Assy., 25mm, (J & K)
For items 16A-16H 3
16 05353 Plunger Assy., 22mm, (B & G)
For items 16A-16H 3
16A 05352 Plunger Base 3
16B 08398 Plunger Pipe, 25mm (A, H, J & K) 3
16B 06247 Plunger Pipe, 22mm (B & G) 3
16D 08399 Tensioning Screw 3
16E 07023 O-Ring 3
P420 / P420-0011 / P420-0021 / P422 / P423 and P425 SPARE PARTS LIST
ITEM PART DESCRIPTION QTY.
16F 07203 Backup Ring 3
16G 07258 Copper Washer 3
16H 06431 Oil Scraper 3
17 06790 Crosshead Pin 3
19 05444 Oil Seal 3
20 05443 Seal Case (A, H, J & K) 3
20 05601 Seal Case (B & G) 3
21 07266 O-Ring (A, B, G, & H) 3
21 07266-0001 O-Ring, Viton (J & K) 3
23 12254 V-Sleeve, 25mm (A & H) 3
23 12254-0010 V-Sleeve, 25mm, Viton, (J) 3
23 12254-0020 V-Sleeve, 25mm, Teflon, (K) 3
23 06249 V-Sleeve with Support Ring,
22mm (B & G) 3
23A 06251 Spacer Ring (B & G) 3
23B 12255 Weep Seal (A & H) 3
23B 12255-0010 Weep Seal, Viton (J) 3
23B 12255-0020 Weep Seal, Teflon (K) 3
23B 13390 Weep Seal (B & G) 3
24 08376 Pressure Ring (A, H, J & K) 6
24 06252 Pressure Ring (B & G) 3
25 08394 Weep Return Ring (A, H, J & K) 3
25 06254 Weep Return Ring (B & G) 3
26 08395 Manifold 1
27A 08408 Valve Assembly (A, B, G & H) 6
27A 08408-0001 Valve Assembly (J & K) 6
27 08370 Valve Seat 6
28 06791-0100 Valve Plate 6
29 06377-0100 Valve Spring 6
30 08372 Valve Spring Retainer 6
31 07212 O-Ring (A, B, G & H) 6
31 07212-0001 O-Ring, Viton (J & K) 6
32 08373 Plug 6
33 07214 O-Ring (A, B, G & H) 6
33 07214-0001 O-Ring, Viton (J & K) 6
34 08396 Cap Screw 8
A = P420 B = P422 G = P423 H = P425 J = P420-0011 K = P420-0021
P420 / P420-0011 / P420-0021 / P422 / P423 and P425 REPAIR KITS
Plunger Packing Kits
P420, P425 - # 09140
Item Part # Description Qty
21 07266 O-Ring 3
23 12254 V-Sleeve 3
23B 12255 Weep Seal 3
24 08376 Pressure Ring 6
Valve Assembly Kit
P420, P422, P423, P425 - # 09143
Item Part # Description Qty.
27A 08408 Valve Assembly, Complete 6
33 07214 O-Ring 6
Optional Viton Plunger Packing Kit
P420-0011 - # 09140-0011
Item Part # Description Qty
21 07266-0001 O-Ring, Viton 3
23 12254-0010 V-Sleeve, Viton 3
23B 12255-0010 Weep Seal, Viton 3
24 08376 Pressure Ring 6
Optional Viton Valve Assembly Kit
P420, P422, P423, P425 - # 09143-0001
Item Part # Description Qty.
27A 08408-0001 Valve Assembly, Complete 6
33 07214-0001 O-Ring 6
Plunger Packing Kit
P422, P423 - # 09295
Item Part # Description Qty
21 07266 O-Ring 3
23 06249 V-Sleeve with Support Ring 3
23B 13390 Weep Seal 3
24 06252 Pressure Ring 3
Oil Seal Kit
P400 Series - # 09641
Item Part # Description Qty
19 05444 Oil Seal 3
Optional Teflon Plunger Packing Kit
P420-0021 - # 09140-0021
Item Part # Description Qty
21 07266-0001 O-Ring, Viton 3
23 12254-0020 V-Sleeve, Teflon 3
23B 12255-0020 Weep Seal, Teflon 3
24 08376 Pressure Ring 6