background image

2

INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize

pulsation at drive elements, plumbing, connec-

tions, and other system areas.  The use of a

dampener with Giant Industries, Inc. pumps is

optional, although recommended by Giant

Industries, Inc. to further reduce system pulsa-

tion.  Dampeners can also reduce the severity of

pressure spikes that occur in systems using a

shut-off gun.  A dampener must be positioned

downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.

pumps should be made in the direction desig-

nated by the arrows on the pump crankcase.

Reverse rotation may be safely achieved by

following a few guidelines available upon request

from Giant Industries, Inc.  Required horsepower

for system operation can be obtained from the

chart on page 3.

6.  Before beginning operation of your pumping

system, remember:  Check that the crankcase

and seal areas have been properly lubricated per

recommended schedules.  Do not run the pump

dry for extended periods of time.  Cavitation will

result in severe damage.  Always remember to

check that all plumbing valves are open and that

pumped media can flow freely to the inlet of the

pump.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated

pressure, volume, or RPM.  A pressure relief

device must be installed in the discharge of the

system.

3.  Acids, alkalines, or abrasive fluids cannot be

pumped unless approval in writing is obtained

before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds

to drain the water before exposure to freezing

temperatures.

1.  Prior to initial operation, add oil to the crank-

case so that oil level is between the two lines on

the oil dipstick.  DO NOT OVERFILL.

Use Giant oil

Crankcase oil should be changed after the

first 50 hours of operation, then at regular

intervals of 500 hours or less depending on

operating conditions.

Installation of the Giant Industries, Inc.,

pump is not a complicated procedure, but

there are some basic steps common to all

pumps.  The following information is to be

considered as a general outline for installa-

tion.  If you have unique requirements,

please contact Giant Industries, Inc. or your

local distributor for assistance.

1.  The pump should be installed flat on a base to

a maximum of a 15 degree angle of inclination to

ensure optimum lubrication.

2.  The inlet to the pump should be sized for the

flow rate of the pump with no unnecessary

restrictions that can cause cavitation.  Teflon

tape should be used to seal all joints.  If pumps

are to be operated at temperatures in excess of

160

0

   F, it is important to insure a positive head

to the pump to prevent cavitation.

3.  The discharge plumbing from the pump

should be properly sized to the flow rate to

prevent line pressure loss to the work area.  It is

essential to provide a safety bypass valve

between the pump and the work area to protect

the pump from pressure spikes in the event of a

blockage or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used carelessly

and without regard to its potential hazard, it can cause serious injury.

Summary of Contents for P220-3000

Page 1: ...Contents InstallationInstructions page 2 PumpSpecifications pages3 ExplodedView page 4 Kits page 4 PartsList page 5 TorqueSpecifications page 5 PumpMountingSelection Guide page 5 Recommended RepairIns...

Page 2: ...re operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so...

Page 3: ...s engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compu...

Page 4: ...4 Item Qty Part Description 23 3 08477 V Sleeve weep 23A 3 08087 V Sleeve brown 24 3 07904 Pressure Ring Oil Seal Kit Part 09144 Item Qty Part Description 19 3 08356 0010 OilSeal Valve Assembly Kit Pa...

Page 5: ...38 13338 Plug 3 8 BSP 1 38A 08486 Copper Crush Washer 3 8 1 39 07109 Plug 1 2 BSP 1 39A 07661 Seal 1 Spare Parts P220 3000 Pump ITEM PARTNO DESCRIPTION QTY 1 08300 Crankcase 1 2 06773 OilDipstickwith...

Page 6: ...g 24 and v sleeve 23 from the valve casing 26 Remove the v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A dam...

Page 7: ...r Service School Information Phone 419 531 4600 NOTE If there are deposits of any kind i e lime deposits in the valve casing be certain that the weep holes in the weep return ring 25 and valve casing...

Page 8: ...fications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability un...

Reviews: