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INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas.  The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion.  Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun.  A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon request
from Giant Industries, Inc.  Required horsepower
for system operation can be obtained from the
charts on pages 3-6.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation will
result in severe damage.  Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

1.  Prior to initial operation, add oil to the crank-
case so that oil level is between the two lines on
the oil dipstick.  DO NOT OVERFILL.

Use Giant oil or a synthetic oil such as

Mobil 1 (15W-50).

Crankcase oil should be changed after the

first 50 hours of operation, then at regular
intervals of 500 hours or less depending on
operating conditions.

Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps.  The following information is to be
considered as a general outline for installa-
tion.  If you have unique requirements,
please contact Giant Industries, Inc. or your
local distributor for assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination to
ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation.  Teflon
tape should be used to seal all joints.  If pumps
are to be operated at temperatures in excess of
160

0

   F, it is important to insure a positive head

to the pump to prevent cavitation.

3.  The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area.  It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used carelessly
and without regard to its potential hazard, it can cause serious injury.

Summary of Contents for P217

Page 1: ...nual For Models P217 P218 P219 P220 P221 P223 Contents InstallationInstructions page 2 PumpSpecifications pages 3 8 PartsList page 9 Exploded View page 10 Kits TorqueSpecifications page 11 RepairInstr...

Page 2: ...ant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is b...

Page 3: ...d a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Consult the fact...

Page 4: ...ult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons per revolution gal rev is 0 00...

Page 5: ...ormula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons p...

Page 6: ...following formula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretica...

Page 7: ...the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS...

Page 8: ...ep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The r...

Page 9: ...lug 1 2 BSP 1 39A 08486 CopperSealRing 1 P200A SERIES PARTS LIST For pumps w 3 8 Inlet order p n 08446 ITEM PARTNO DESCRIPTION QTY 1 08300 Crankcase 1 2 08301 DipstickandGasket Black ExceptP217 P223 1...

Page 10: ...10 Exploded View P200A Series...

Page 11: ...lSeal Position Item Description Torque Amount 16C 08456 07778 Tension Screw Plunger 120 in lbs 32 07928 Valve Plug 33 or 59 ft lbs 34 08316 Hex Head Cap Screw Valve Casing 105 in lbs For pumps manufac...

Page 12: ...casing 26 Remove the v sleeve 23 from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged surface will cause accelerated w...

Page 13: ...lve plug o rings 33 For pumps manufactured prior to 5 97 tighten plugs 32 to 33 ft lbs otherwise apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft lbs REPAIR INSTRUCTIONS P200A...

Page 14: ...igh Wrong Grade of oil Improper amount of oil in crankcase REMEDY Replacepackingseals Replacespring TightenorReplacebelt Replacenozzle Cleanvalveassembly Cleanstrainer Repair Replacehose Clean Reset a...

Page 15: ...15 NOTES P200A DIMENSIONS inches...

Page 16: ...s or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Lia...

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