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GIANT INDUSTRIES LIMITED WARRANTY

Giant  Industries,  Inc.  pumps  and  accessories  are  warranted  by  the  manufacturer  to  be  free  from  defects  in
workmanship and material as follows:

1. For portable pressure washers and self-service car wash applications, the discharge manifolds will never

fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable
pressure washers and in car wash applications, are warranted for five years from the dateof shipment for
all pumps used in NON-SALINE, clean water applications.

2. One (1) year from the date of shipment for all other Giant industrial and consumer pumps.
3. Six (6) months from the date of shipment for all rebuilt pumps.
4. Ninety (90) days from the date of shipment for all Giant accessories.

This warranty is limited to repair or replacement of pumps and accessories of which the  manufacturer’s evaluation
shows were defective at the time of shipment by the manufacturer.  The following items are NOT covered or will void
the warranty:

1. Defects caused by negligence or fault of the buyer or third party.
2. Normal wear and tear to standard wear parts.
3. Use of repair parts other than those manufactured or authorized by Giant.
4. Improper use of the product as a component part.
5. Changes or modifications made by the customer or third party.
6. The operation of pumps and or accessories exceeding the specifications set forth in the Operations
Manuals provided by Giant Industries, Inc.

Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returned
freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material.  A
Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the
return to Giant Industries of all products under warranty consideration.  Call (419)-531-4600 or fax (419)-531-6836
to obtain an R.G.A. number.

Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder and
the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES, OR EXPENSES, INCLUDING
INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDIRECTLY ARISING FROM THE SALE OR
USE OF THIS PRODUCT.

THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REPRESENTA-
TION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OR MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AND
EXCLUDED BY THE MANUFACTURER.

GIANT INDUSTRIES, INC.

, 900 N. Westwood Avenue, P.O. Box 3187, Toledo, OH  43607

PHONE:  (419) 531-4600, FAX:  (419) 531-6836, www.giantpumps.com

          Ó

 Copyright 2002 Giant Industries, Inc.

11/02  LP121A-5100.PM6

Summary of Contents for LP121A-5100

Page 1: ...llation Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Repair Instructions pages 6 8 Trouble Shooting page 9 Recommended Spare Parts List Pump Mounting Sele...

Page 2: ...el is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant Recommended Oil Crankcase oil should be changed after the first 50 hours of operation then at regular intervals of 500 hours o...

Page 3: ...lect GPM required then select appropriate motor and pump pulley from the same line 2 The desired pressure is achieved by selecting the correctnozzlesizethatcorrespondswiththepump GPM HORSEPOWER INFORM...

Page 4: ...4 Exploded View LP121A 5100...

Page 5: ...Shaft Seal 3 35 07135 0100 Seal Sleeve 3 36 13291 Grooved Ring 3 37 07139 0100 Seal Case 3 38 07140 O Ring 3 39 07142 0100 Pressure Ring 3 40 07144 Sleeve 6 41 07146 0100 Support Ring 3 42 07147 Tensi...

Page 6: ...sleeves 40 36 support ring 41 and o rings 35A and 35B in Lp255A only from the manifold and seal sleeve respectively For LP255 only remove support ring 37 Examine seals carefully and replace if worn C...

Page 7: ...10 For LP122A LP122A 4000 pumps generouslylubricatethe inside of the oil seals 31A 33 and o ring 32A Next placethesealretainer complete 31 over the steel plunger base seat firmly into the crankcase R...

Page 8: ...41 and v sleeves 40 into valve casing 17 Next place valve assemblies 46A into manifold after first lubricatingtheo ring 44A Seat firmly into manifold 16 Tighten hex nuts 49A in a crosswise pattern sh...

Page 9: ...de of oil Improper amount of oil in crankcase REMEDY Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair Replace hose Clean Reset and...

Page 10: ...it lit Valve Spare Parts 1 kit pump X See page 5 for kit list Position Item Description Torque Amount 10 08093 Screw Cover 125 in lbs 17 08095 Hex Screw Bearing Cover 125 in lbs 24A 13277 Hex Screw Co...

Page 11: ...11 LP121A 5100 DIMENSIONS INCHES mm...

Page 12: ...es or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Li...

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