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GIANT INDUSTRIES, INC.

, 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio  43607

PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com

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Copyright 2016 Giant Industries, Inc.

06/16  GP8135A_GP8140A.INDD

 

 

GIANT INDUSTRIES LIMITED WARRANTy

Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects 

in workmanship and material as follows:

 

1.  For portable pressure washers and self-service car wash applications, the discharge manifolds 

will neverfail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in 

portable  

pressure washers and in car wash applications, are warranted for five years from the 

dateof shipment for  

all pumps used in NON-SALINE, clean water applications.

 

2.   One (1) year from the date of shipment for all other Giant industrial and consumer pumps.

 

3.   Six (6) months from the date of shipment for all rebuilt pumps.

 

4.   Ninety (90) days from the date of shipment for all Giant accessories.

                   

This warranty is limited to repair or replacement of pumps and accessories of which the  manufacturer’s 

evaluation shows were defective at the time of shipment by the manufacturer.  The following items are 

NOT covered or will void the warranty:

 

1.  Defects caused by negligence or fault of the buyer or third party.

 

2.   Normal wear and tear to standard wear parts.

 

3.  Use of repair parts other than those manufactured or authorized by Giant.

 

4.  Improper use of the product as a component part.

 

5.  Changes or modifications made by the customer or third party.

 

6.  The operation of pumps and or accessories exceeding the specifications set forth in the Opera

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tions     

Manuals provided by Giant Industries, Inc.

Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those 

products returned freight prepaid to Giant Industries which are deemed to be defective due to workman-

ship or failure of material.  A Returned Goods Authorization (R.G.A.) number and completed warranty 

evaluation form is required prior to the return to Giant Industries of all products under warranty consid-

eration.  Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.

Repair or replacement of defective products as provided is the sole and exclusive remedy provided 

hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES, 

OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDI

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RECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.

THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REP

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RESENTATION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OR 

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH WARRANTIES 

ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.

  

Summary of Contents for GP8135A

Page 1: ...s List page 7 Repair Kits page 8 Tool List Torque Specifications Troubleshooting Chart page 8 Repair Instructions pages 9 10 Dimensions page 11 Warranty Information back page Triplex Ceramic Plunger P...

Page 2: ...mn resonance must be avoided Definition of intermittent operation operation at full performance for not more than 20 minutes per hour total time This means the pump can run with no pressure or it is c...

Page 3: ...as well as any excess in temperature or speed limits automatically voids the warranty INSTALLATION INSTRUCTIONS When the pump is in operation a protective guard must cover the driven shaft side and it...

Page 4: ...side Pinion Shaft Rotation Towards Gear End of pump Temperature of Pumped Fluids Up to 86 o F 30 o C Inlet Ports 2 2 NPT Discharge Ports 2 1 NPT Weight 800 lbs 363 kg Crankcase Oil Capacity 4 2 Gal 16...

Page 5: ...for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above HORSEPOWER RATINGS The rating shown are the power require ments for the pump Gas e...

Page 6: ...6 EXPLODED VIEW GP8135 GP8140...

Page 7: ...43 05749 Support Disc GP8135 3 43 05826 Support Disc GP8140 3 44 05751 Support Ring GP8135 6 44 05827 Support Ring GP8140 3 Item Part Description Qty 45 06098 Tension Spring GP8135 3 45 05828 Tension...

Page 8: ...GP8140 Plunger Packing Kit GP8135 09707 Item Part Description Qty 38A 05408 O Ring 6 39A 05617 O Ring 3 40 05744 Sleeve 3 40A 05745 O Ring 3 41A 05747 Guide Ring 3 42 05748 Rope Packing 6 44 05751 Su...

Page 9: ...Renew damaged parts After removing clip ring 40C and pressure ring 40B check leakage seal 40 and O ring 40A If neces sary replace worn parts Important Be careful not to damage seal sleeve 39 pressure...

Page 10: ...r tap out the crankshaft towards bearing cover 14 Check surfaces on the connecting rods 24 crankshaft 22 and crossheads 25 Check the surfaces of the crosshead guides in the crankcase for any unevennes...

Page 11: ...11 GP8135 and GP8140 Pump Dimensions Inches MM...

Page 12: ...party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modificat...

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