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8

GP7532GB REPAIR INSTRUCTIONS

8. 

Separate plunger 

(36A) from crosshead 

(25) by means of one 

open-end wrench 

(M36).

9. 

Pull seal sleeves (39) 

out of their fittings in 

the crankcase. Take 

seal case (38) out of 

seal sleeve (39). 

11. Check plunger pipe (36B) and seals (39A, 42) for wear. When replacing plunger pipe (36B), 

tighten tensioning screw (36C) to 30 ft-lbs (40 NM). 

If o-rings (38A) or support rings (38B) 

are damaged, replace with new parts. 

 

38A 

38B 

38 

38B 

38A 

36

10. Take tension spring (45) and seal pack (41, 42, 43) out of seal sleeve. 

Take a thin 

screw driver and pry out the grooved ring (39A). 

Note: This seal (39A) will 

not be reusable, so replace with a new part.

 For the seal-pack (41-43), 

remove with either a socket wrench or use a screw driver to push against the 

rear lip of the pressure ring (41) or v-sleeves (42). You will need to remove 

seals evenly out of the seal sleeve (39). 

Be careful not to score the sleeve 

or metal parts (41 & 43).

 

39A 

39 

41              42   

43 

45

Summary of Contents for GP7532GB

Page 1: ...iew page 4 Parts List page 5 Kits page 6 Torque Specifications page 6 Maintenance Information page 6 Repair Instructions pages 7 9 Warranty Information back page Triplex Ceramic Plunger Pump Operating...

Page 2: ...particularly the unloader valve must be emptied The second dis charge port can also be used and the pump run dry for 1 2 mintues for thes purpose IMPORTANT OPERATING CONDITIONS Failure to comply with...

Page 3: ...0 RPM 83 GP7532GB Pump Specifications Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above Decible Chart This figure...

Page 4: ...4 Exploded View GP7532GB...

Page 5: ...leeve 3 39A 13360 Grooved Ring 3 41 06095 Pressure Ring 3 42 06096 V Sleeve 6 43 06097 Sleeve Support Ring 3 ITEM PART DESCRIPTION QTY 45 06098 Tension Spring 3 49 13159 Stud Bolt 8 49A 13160 Nut 8 50...

Page 6: ...O Ring 3 GP7532GB TORQUE SPECIFICATIONS Position Item Description Torque Amount 24 05777 Fitting Screw for Connecting Rod 30 ft lbs 40 Nm 36A 07667 Plunger Base 33 ft lbs 45 Nm 36C 07664 Tensioning Sc...

Page 7: ...52C are pressed out of spacer pipe 51F by hitting the valve plate 51D 52D with a bolt 4 Check surfaces of valve plate 51D 52D valve seat 51C 52C O rings 51B 58A and support rings 51A 58B and replace w...

Page 8: ...r support rings 38B are damaged replace with new parts 38A 38B 38 38B 38A 36 10 Take tension spring 45 and seal pack 41 42 43 out of seal sleeve Take a thin screw driver and pry out the grooved ring 3...

Page 9: ...25 with an open end wrench M36 to 33 ft lbs 45 Nm 13 Push valve casing carefully onto O rings of seal case and centering studs 50A Tighten nuts 49A to 103 ft lbs 140 Nm To Disassemble Gear 14 Take out...

Page 10: ...ith recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stoppage air...

Page 11: ...11 GP7532GB Pump Dimensions inches mm...

Page 12: ...2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications ma...

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